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时间:2019-08-26
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1、BURRFORMATIONINMICRO-DRILLINGBorisKiha,DavidA.1.UniversityofTechnologyatAachen(RWTH),Aachen,Germany2.UniversityofCaliforniaatBerkeley,Berkeley,CAKeywords:burrformation,micro-machining,micro-burr,micro-drillingAbstractExperimentalstudiesonmicro-drillinginaluminumalloyandsteelhavebeen
2、carriedout.Drillingexperimentswithdifferentfeedtodiameterratios,cuttingspeedsand130μm,250μm,500μmdrillswereconducted.Theinfluenceofthecuttingparametersonburrsizeandburrtypewasobserved.Acomparisontoburrformationinconventionaldrillingispresented.IntroductionMostmachiningprocessesprodu
3、ceburrs.Theseburrscauseseveralproblemsforproductqualityandfunctionalityastheycaninterferewithassemblyofpartsormayreducethefatiguelife.Deburringofmicro-structuresisespeciallydifficultduetobadaccessibilityandtighttolerances.Insomecases,duetopartfragilityoredgetolerances,deburringofmic
4、ro-partsisnotpossible.Therefore,reducingburrisveryimportantinmicro-machining.Understandingtheburrformationanditsdominantparametersisessentialforpredictingandreducingburr.Veryfewstudies[1][2]havebeenperformedontheburrsresultingfrommicro-drilling.Micro-burrformationinaluminumalloyhasb
5、eeninvestigatedwithrespecttocuttingconditions[2].Thefundamentalmechanismsarenotwellunderstood.Previousresearch[3]hadestablishedbasicburrtypesintheconventionaldrillingoflowallysteel.Burrshapeisthemostimportantbecausetheburrsize,andasaresult,deburringcostisgreatlydependentonit.Threedi
6、fferentshapesofburrswereobservedasseeninFigure1.Theuniformburrhasrelativelysmallanduniformburrheightandthicknessaroundtheholeperiphery.Thecrownburrhasalargerandirregularheightdistributionaroundthehole.Thetransientburrisatypeofburrformedinthetransientstagebetweentheuniformburrandthec
7、rownburr.Theworkpresentedinthispaperinvestigatesthefactorswhichsignificantlyinfluencetheburrformationprocessinmicro-drilling.Theburrswhichresultfrommicro-drillinginthedifferentmaterialshavebeencharacterizedandarecomparedtoconventionaldrilling.Analysisofthedatafortheeffectofdiameter,
8、cuttingspeedandfeed
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