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1、TotalProductiveMaintenanceOFFICE办公室1ProcessCertificationQCPCRootCause/CorrectiveActionSet-UpReductionStandardWorkMistakeProofingMarketFeedbackAnalysis6SQualityClinicActivityTotalProductiveMaintenanceACEOfficeQualifyingLevelTPM2程序验证全面性生产维护质量诊断程序图表根本原因修正行动减少生产准备标准化作业防误措施市场反馈分析6S质量诊
2、断活动全面生产性维护ACE办公室合格水平3TotalProductiveMaintenanceisanequipmentmanagementstrategythatimprovesequipmentefficiency.全面生产性维护是一种设备管理策略以提高设备效率。Or,inotherwords...Treatingtheequipmentlikeitisyourown!或者，换句话说…….对待设备就象它是你自己的一样！TPM全面生产性维护4TPMKeyConceptTPM的重要概念Leftneglected...EquipmentBreaksDown
3、如果不重视…设备很快就会坏TPM’sfocusistopreventproblemsbeforeequipmentbreaks.TPM的焦点是要在设备出故障以前防止问题出现。Inthepast,maintenancefocused onfixingequipmentafteritbroke.过去，维护工作总是集中在设备坏了以后对其进行修理。5TotalProductiveMaintenance isaNewWayofWorking全面生产性维护是一种全新的工作方式TPMAttitude:TPM态度：“Weareallresponsibleforoureq
4、uipment.”“我们所有人对我们的设备负责。”OldAttitude:过去的态度：“Ioperate,youfix.”“我操作，你修理。”“Ifix,youdesign.”“我处理，你设计。”“Idesign,youoperate.”“我设计，你操作。”6Afailureisjustthetipoftheiceberg!故障只是冰山的一个小尖！HiddenDefects隐藏的问题Failures故障Wear,play,slackness,leakage,dust,dirt,corrosion,deformation,adherenceofrawmat
5、erials,surfacedamage,cracking,overheating,vibration,noise,andotherabnormalities.磨损、松驰、泄露、灰尘、污垢、腐蚀变形、原材料粘黏、表面磨损、裂缝、过热、震动、噪音及其它不正常现象。TipoftheIceberg冰山的顶端7ComponentFailure部件失灵TypicalCausesofEquipmentBreakdown典型的设备故障原因Failuretoreplacetoner更换墨盒失败Paperjam卡纸Iwonderwhat’sgoingtofailnext?
6、我想下面还会出什么问题呢？Dirtandcontamination灰尘和污染Outofpaper缺纸8TPMBenefitsTPM的益处Reducedmaintenancecosts减少维护费用Breakdownmaintenanceis10timesmorecostlythanplannedmaintenance故障维修费用是有计划进行维护费用的10倍以上Enhancedsafety提高安全性Findexposedwires,openbelts,missingguards,loosehardware发现暴露在外的电线、松开的安全带、缺少防护、松开的部件
7、Reducedwaste减少浪费Preventslossoflubricant,compressedair防止润滑油、压缩空气的浪费Improvedquality提高品质Equipmentmorecapableofholdingtolerance设备抗性增强Lessdowntime,longerlife缩短停工时间，寿命更长9TPMQualifyingCriteria(BusinessProcess/Office)ACEElementAwarenessTrainingforallemployeesEquipmentassessmentA,B&CPMpla
8、nfor100%ofcategory“A”equipmentWhat’sAhea
