20060519 - Making Lean Stick.pdf

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1、Webinar“Housekeeping”SuggestionsFirstthingsfirstDisableanypop-upblockingsoftwareAdjustingvolume•Useslideatthetoprightofthequestionbox•AdjustwithinWindowsMediaPlayerandRealPlayer;or•Adjustthemastersoundcontrolonyoursystem(intheControlPanel)Viewingslides•Enlarge•PrintNee

2、dhelp?•Usethe“Help”buttononthewebinarconsoletogotohttp://webcast.on24.com/clients/help/index.htmlFreddyBalléarchitectoftheLeanProductionSystemsatRenaultIndustrialVehicles,Valeo,Sommer-AllibertandFaureciaandco-authorofTheGoldMineFreddyBalléworkedasamanufacturingandengin

3、eeringmanageratRenaultfor30yearswherehewasmanufacturingengineeringdirectorandthenindustrialvicepresidentfortheRenaulttruckbusiness,RenaultIndustrialVehicles.HestartedvisitingToyotaplantsinJapaninthemid-1970s,wherehediscoveredthepoweroftheToyotaProductionSystem.Onleavin

4、gRenault,FreddybecametechnicalvicepresidentofValeo,wherehecreatedtheValeoProductionSystem,basedonToyotapractice,whichpioneeredleanimplementationincontinentalEurope.HewasthenCEOoftheFrenchautomotivesupplierSommer-Allibert,whereheintroducedtheSommer-AllibertExcellenceSys

5、tem.HewounduphiscorporatecareerastechnicalvicepresidentoftheFrenchautomotivesupplierFaureciaasitimplementedtheFaureciaExcellenceSystem.InrecentyearsFreddyhasfoundedESGConsultants(www.esgconsultants.com)toadviseindustrialclientsonmakingtheleantransformationdescribedinTh

6、eGoldMine.AleansystemrestsontheplantmanagersThemainsuccessfactorofleanimplementationisthemotivationoftheplantmanagerstoapplyleanprinciplesintheirplanttosatisfytheircustomersThismeansbeingontheshopfloordailytochallengeandsupportteamsintheday-to-dayapplicationoftheleansy

7、stemEachnewimprovementontheshopfloorrevealsnewproblemsSolvingthesenewproblemsisthebasisofcontinuousopportunitiesforimprovementLeanactivitiesmustbelinkedtobudgetTherearetwowaysofmakingabudget:cutallthe“non-essentials”orimproveday-to-dayoperationsShowtheplantmanagershowu

8、singleantoolshelpsthemmaketheirbudgetandpreparetheirplantforthefutureLeanactivitieshavetobelinkedtoperformanceonkeyQC