不等厚镀锌板的自动化激光焊接生产线的分析

不等厚镀锌板的自动化激光焊接生产线的分析

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页数:70页

时间:2019-02-20

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1、江苏大学硕士学位论文ABSTRACTAsanewenergy,laserhasbeenwidelyusedinthefieldofweldingbecauseofitshi【ghenergydensity,smallheat-affectedzone,good—lookingweldingseamandeasycontrol,andhasgraduallyreplacedthetraditionalweldingmethodstobeanimportantmethodofprocessinginthetwenty-firstcentury.Intheweldingofautomobileco

2、ver,laserhasgreateradvantagesinweldingdifferentmaterialsanddifferentthicknessoftheplate.Inrecentyears,therapiddevelopmentoflaserweldingtechnologyappliesmoreandmorewidelyintheautomotiveindustry,thetailor-weldedtechnologyofdifferentthicknesssheetsusedforautomobilehasbeendevelopedrapidly,buttheresearc

3、hoftheautomatictailor.weldedproductionlineisstillinitsinfancy.Thispaperhasstudiedtheautomaticproductionlineforthelaserweldingapplicationsofgalvanizedsteel.First,thispaperintroducestheoverallstructureoftheproductionlineandcontrolsystems:analyzesthesystemautomaticloadingandunloadingdevices,introduces

4、selectionprocessofrobotsandlaserandotherhardware,designsawatercontroldevicesandpneumaticcontroldevicesofthesystem,designsrelationshipbetweentherobot,describesthecommunicationbetweentherobotandPLCcontrolsystemmakesthepreparationoftherobothandlingproceduresandtheprogramofcontrolsystem.Secondly,thispa

5、perdesignsapneumaticcontrol—basedautomatedweldingfixturefortheshapeofgalvanizedsteel,determinestheoverallprogramofthefixturebasedonanalysisofthetheoryofthepositioningunitandtheclampingunit;takingintoaccountarrangementofthegaspathandwaterways,designsaspecificstructureofthejig,anddescribesthespecific

6、structureofthefixture,onthisbasis,introducesthecontrolandworkprocessoffixture.Finally,thispaperstudiesweldingprocessofgalvanizedsheetafterintroducingtheautomaticlaserweldingproductionline,studiestheeffectofweldingparameterswhichincludesthelaserpowerandshieldinggasandtheweldingspeedanddefocusdistanc

7、eontheweldqualityofthegalvanizedsteelsheet,obtainsagoodweldingprocessthroughalargenumberofexperiments.Whenthelaserpowerof3600W;theweldingspeedof1.8m/min,thefocuspositionis-1mmandthemixingratioofheliumandarg

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