260万吨催化裂化装置工艺管道施工方案

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1、中国石油化工股份有限公司第一催化裂化装置安全隐患治理及节能技术改造项目260万吨/催化裂化装置工艺管道施工方案编制单位：石化建设有限公司编制日期：编制：审核：HSE经理：项目经理：SH/T3903-A.2施工组织设计（方案）报审表工程名称：260万吨/催化裂化装置编号：致石化工程有限公司齐鲁炼油项目监理部：我方已根据施工承包合同的有关规定完成了260万吨/催化裂化装置工艺管道施工技术方案的编制，并经我单位上级技术负责人审查批准，请予以审查。附：260万吨/催化裂化装置工艺管道施工方案项目经理承包单位（章）　　日期　专业监理工程师审查意见

2、：　专业监理工程师日期总监理工程师审核意见：项目监理机构（章）　　总监理工程师日期施工组织设计（施工方案）审批表施工组织设计（方案）名称260万吨/催化裂化装置工艺管道施工方案车间确认工程管理组施工审核质检审核预算审核专业职能组审核相关部门确认审批批准备注目录1.工程简介及特点··········································12.编制依据·······················································13.施工准备·····················

3、··································24.施工程序····················································35.材料验收及管理···············································56.管道预制······················································77.管道焊接··················································98.

4、管道安装·············································119.管道焊缝焊后热处理·····································1410.质量检验····················································1411.管线试压、吹扫··············································1512.管道防腐、绝热·········································

5、···1613.质量控制措施···············································1714.HSE管理措施···············································2115.资源需求计划···············································2816.附件·························································31附件一、焊接工艺卡··················

6、·······················32附件二、施工进度计划·········································42附件三、热处理工艺卡·········································43附件四、材料标识管理规定····································46附件五、应急预案·············································49一、工程简介及特点1.1.工程简介第一催化裂化装置安全隐患治理及节能技

7、术改造260万吨/催化裂化装置，位于胜利炼油厂南厂区原联合装置位置，本装置管线安装共分为管廊、泵及空冷区（第1区）、催化剂罐区（第2区）、反再区（第3区）、馏塔区（第4区）、分馏框架区（第5区）、吸收稳定区（第6区）、四旋及构架区（第7区）、气压机区（第8区）、主风机区（第9区）、余热锅炉区（第10区）、地下污油管道区（第11区）等11个区，主要工作量有，各类管线总共58957米，阀门7110只。为了更好地组织和指导工艺管道的施工，特编制本施工方案。1.2.工程特点1.2.1、安装工期短，任务重，管线材质种类多，安装焊接量大，安装、焊接

8、难度高，高空作业多，管线全部为氩弧打底。1.2.2、本项目施工量大、施工区域广，受各种因素影响，各区域、各专业工程施工时间不尽相同，固存在平面交叉、立体交叉以及各工种、各工序之间的交叉施工作业。1.2.3、