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JSBX-9全自动裁线剥皮扭线机使用说明书OPERATINGINSTRUCTIONdaxie,foodandextortingmoney.InJune,YuQingZhigetJapaneselivedwiththreeareasofintelligencetroopsquietlytoMaoTaXiang,scatteredbetweenlurkinginthemulberryHouse.Thisevening,thepuppetoftheboatsdockedinShengTangKong,overmorethan50landingelves,wenttoGrandRapidsbridgeatdusk,allexposedinthepalemoonlight.Yugavetheorder,themachinegun,riflevolley,elves,rattledoffthebridgeback,and15 目录一、简介……………………………………………………………………………P03二、物品清单………………………………………………………………………P03三、功能介绍………………………………………………………………………P04四、使用说明(一)、控制面板…………………………………………………………………P05(二)、长线裁线范例……………………………………………………………P06(三)、短线裁线范例……………………………………………………………P06(四)、短线半剥裁线范例………………………………………………………P07(五)、三段剥皮范例……………………………………………………………P08(六)、扭线功能使用……………………………………………………………P09(七)、特殊功能使用……………………………………………………………P10(八)、小数点设定………………………………………………………………P12(九)、资料归零设定……………………………………………………………P12(十)、工作数量归零……………………………………………………………P12(十一)、错误讯息………………………………………………………………P13(十二)、刀片更换………………………………………………………………P13(十三)、作业前调整步骤………………………………………………………P14五、维护、保养及注意事项………………………………………………………P14六、保修卡…………………………………………………………………………P16一、简介:daxie,foodandextortingmoney.InJune,YuQingZhigetJapaneselivedwiththreeareasofintelligencetroopsquietlytoMaoTaXiang,scatteredbetweenlurkinginthemulberryHouse.Thisevening,thepuppetoftheboatsdockedinShengTangKong,overmorethan50landingelves,wenttoGrandRapidsbridgeatdusk,allexposedinthepalemoonlight.Yugavetheorder,themachinegun,riflevolley,elves,rattledoffthebridgeback,and15 中山市金盛机械自动化有限公司位于中山市火炬开发区,是一家专业生产电子设备的厂家。 金盛机械创建以来始终秉持品质、服务、创新的理念配合技术的革新,设备的更新,优秀的技术人才,设计开发制造、销售于一体的一条龙的经营模式。 公司产品有:端子机系列、电脑剥线机系列、同轴线剥皮机系列、绕线扎线机系列、尼龙扎带机系列、电阻成型机、电容剪脚机、跳线成型机、电晶体成型机、分板机、走刀式分板机、线路板切脚机、钨钢刀研磨机、气动式电子元件成型机、气动式双刀电子元件成型机、功率晶体成型机、IC整形机、计数器、防静电台车、送料器、立式电容成型机、带装电阻立式成型机、锡膏搅拌机、绕线机、PCB剪脚机、PCB切脚机. 金盛本着“质优价廉,顾客至上”的宗旨,愿与您携手并进,共创辉煌。一、物品清单:小心打开包装箱,检查包装箱内应有以下配件:①说明书1份②产品合格证、保修卡各1份③电源线10A220V~1条④内六角匙工具1套⑤整直器(线架)1套⑥空气滤气瓶1套⑦螺丝M3*68粒⑧套线管Φ2.5、Φ3.5各2件(注:套线管可根据客户需要定制)如果发现有所损坏或者任何配件短缺的情况,请及时和生产厂商联系。二、功能介绍:daxie,foodandextortingmoney.InJune,YuQingZhigetJapaneselivedwiththreeareasofintelligencetroopsquietlytoMaoTaXiang,scatteredbetweenlurkinginthemulberryHouse.Thisevening,thepuppetoftheboatsdockedinShengTangKong,overmorethan50landingelves,wenttoGrandRapidsbridgeatdusk,allexposedinthepalemoonlight.Yugavetheorder,themachinegun,riflevolley,elves,rattledoffthebridgeback,and15 本厂生产的JSBX-9全自动裁线剥皮扭线机属于电脑剥线机系列,是加工超短超细导线的专用设备;集裁线、剥皮、扭线多种功能于一体的全自动电脑控制设备。进线端和出线端均采用细分微调装置,可精确到0.05㎜,充分保证每条细导线的加工精度,减轻导线外皮压纹,使加工完成的线束更加美观。部分技术参数:电 源:AC220V功 率:300W剥皮长度:0.1-30mm切割长度:0.1-99999mm切割公差:(0.2±0.002×L)mm裁线种类:PVC,Teflon,Glass wire裁线能力:AWG#16-AWG#32扭线长度:前端0.1㎜-可设定值999㎜(视线材料而定)后端0.1㎜-可设定值999㎜(视线材料而定)(1)排气窗(11)导线管(2)控制面板(12)右下滚轮(3)左侧滚轮上升开关UP/DOWN(13)右上滚轮(4)左侧滚轮间隙调整开关(14)进线孔(5)刀座箱(15)右侧滚轮压力调整螺栓(6)左侧滚轮压力调整螺栓(16)整直器(7)左上滚轮(17)右侧滚轮间隙调整开关(8)左下滚轮(18)右侧滚轮上升开关UP/DOWN(9)扭线装置(19)右侧提手(10)废料吹气装置daxie,foodandextortingmoney.InJune,YuQingZhigetJapaneselivedwiththreeareasofintelligencetroopsquietlytoMaoTaXiang,scatteredbetweenlurkinginthemulberryHouse.Thisevening,thepuppetoftheboatsdockedinShengTangKong,overmorethan50landingelves,wenttoGrandRapidsbridgeatdusk,allexposedinthepalemoonlight.Yugavetheorder,themachinegun,riflevolley,elves,rattledoffthebridgeback,and15 一、使用说明:(一)、控制面板(1)前端剥皮长度设定(C)数值设定板(2)前端半剥长度设定(D)功能设定板(3)线材总长设定(E)扭线装置正转反转之开关(4)后端半剥长度设定(F) 长线,短线之开关(5)后端剥皮长度设定(G)蜂鸣器开关(6)刀值(H)侦测有无线材之开关(7)退刀(I)总电源开关(8)把数(J)启动开关(9)加工总数设定(K)停止开关(B)液晶显示板(L)紧急停止开关※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※附注:(F)长线,短线之开关线长(指中间留皮部分)大于34MM(长线)线长(指中间留皮部分)小于34MM(短线)(H)侦测有无线材之开关ON…………无线材会自动停机OFF………无线材不会自动停机※当线裁为28AWG-32AWG时请将侦测开关调至OFFdaxie,foodandextortingmoney.InJune,YuQingZhigetJapaneselivedwiththreeareasofintelligencetroopsquietlytoMaoTaXiang,scatteredbetweenlurkinginthemulberryHouse.Thisevening,thepuppetoftheboatsdockedinShengTangKong,overmorethan50landingelves,wenttoGrandRapidsbridgeatdusk,allexposedinthepalemoonlight.Yugavetheorder,themachinegun,riflevolley,elves,rattledoffthebridgeback,and15 (二)、长线裁线范例1.将电线放置于滚轮中间,调整滚轮间隙,调至微微接触到电线表皮后再往下2大格2.设定尺寸:(1)前端剥皮长度3SET(2)前端半剥0SET(3)总长度70SET(4)后端半剥3SET(5)后端剥皮长度5SET(6)刀值40SET(7)退刀12SET(8)总数2000SET(9)把数(每100条停1次)100SET3.设定刀值:刀值请参考前表,退刀值通常用10-15(请参考前表)线越粗刀越大,线越细刀越小4.试裁线条后,看看是否切到铜心或刮伤铜丝.再+-SET刀值.如果长度(全长、半剥、前后端剥皮)有误差。按+-SET来修正长度。5.线长(指中间留皮部份)大于34MM为长线线长(指中间留皮部份)小于34MM为短线※刀值,退刀每1格为0.08mm(三)、短线裁线范例daxie,foodandextortingmoney.InJune,YuQingZhigetJapaneselivedwiththreeareasofintelligencetroopsquietlytoMaoTaXiang,scatteredbetweenlurkinginthemulberryHouse.Thisevening,thepuppetoftheboatsdockedinShengTangKong,overmorethan50landingelves,wenttoGrandRapidsbridgeatdusk,allexposedinthepalemoonlight.Yugavetheorder,themachinegun,riflevolley,elves,rattledoffthebridgeback,and15 1.长短线开关位子:开关按住短线的位子2.设定尺寸:(1)前端剥皮长度(A)+(B)5SET(2)前端半剥0SET(3)总长度20SET(4)后端半剥0SET(5)后端剥皮长度(B)5SET(6)刀值40SET(7)退刀12SET(8)总数2000SET(9)把数(每100条停1次)100SET3.设定刀值:刀值请参考前表,退刀值通常用10-15(请参考前表)线越粗刀值越大,线越细刀值越小4.试裁几条后,看看是否切到铜心或刮伤铜丝,再+-SET刀值。如长度(全长、半剥、前后端剥皮)有误差,按+-SET来修正长度。5.裁短线通常前端A会比后端B较长,所以后端B设定须再加长,一直至正确尺寸。(四)、短线半剥裁线范例daxie,foodandextortingmoney.InJune,YuQingZhigetJapaneselivedwiththreeareasofintelligencetroopsquietlytoMaoTaXiang,scatteredbetweenlurkinginthemulberryHouse.Thisevening,thepuppetoftheboatsdockedinShengTangKong,overmorethan50landingelves,wenttoGrandRapidsbridgeatdusk,allexposedinthepalemoonlight.Yugavetheorder,themachinegun,riflevolley,elves,rattledoffthebridgeback,and15 1.长短线开关位子:开关按在短线的位子2.设定尺寸:(1)前端剥皮8SET(2)前端半剥0SET(3)总长度30SET(4)后端半剥(B)3SET(5)后端剥皮长度(C)5SET(6)刀值40SET(7)退刀12SET(8)总数2000SET(9)把数(每100条停1次)100SET3.设定刀值:刀值请参考前表,退刀值通常用10-15(请参考前表)线越粗刀值越大,线越细刀值越小4.试裁几条后,看看是否切到铜心或刮伤铜丝,再+-SET刀值。如长度(全长、半剥、前后端剥皮)有误差,按+-SET来修正长度。※每按+-1次,为0.125MM※5.裁短线通常前端A会比后端半剥B较长,所以后端半剥B和后端C设定须再加长,一直加至正确尺寸。(五)、三段剥皮范例1.三段剥皮的线长(指D中间留皮部分)必须大于34MM以上2.设定尺寸:(1)前端剥皮长度(C)29SET(2)前端半剥(B)5SET(3)总长度(F)80SET(4)后端半剥0SET(5)后端剥皮长度(E)6SET(6)刀值40SET(7)退刀12SET(8)总数2000SET(9)把数100SET(10)三段剥皮(A)+(B)9SET.设定刀值:刀值请参考前表,退刀值通常用10-15(请参考前表)线越粗刀值越大,线越细刀值越小4.试裁线条后,看看是否切到铜心或刮伤铜丝.再+-SET刀值.5.三段剥皮通常前端A会比中间较长,所以中间B设定须再加长,一直加至正确尺寸。daxie,foodandextortingmoney.InJune,YuQingZhigetJapaneselivedwiththreeareasofintelligencetroopsquietlytoMaoTaXiang,scatteredbetweenlurkinginthemulberryHouse.Thisevening,thepuppetoftheboatsdockedinShengTangKong,overmorethan50landingelves,wenttoGrandRapidsbridgeatdusk,allexposedinthepalemoonlight.Yugavetheorder,themachinegun,riflevolley,elves,rattledoffthebridgeback,and15 (六)、扭线功能使用1.扭线的线长(指中间留皮部分)必须大于34MM以上2.将电线放置于扭线装置之滚轮中间,调整滚轮间隙,调至微微接触到电线表皮后再往下2大格3.设定尺寸:(1)前端剥皮长度10SET(2)前端半剥0SET(3)总长度100SET(4)后端半剥0SET(5)后端剥皮长度10SET(6)刀值40SET(7)退刀12SET(8)总数2000SET(9)把数100SET(10)扭线方式1-4SET(11)扭线强度9SET4.设定(扭线方式)后,(前后端半剥)会自动减2MM,如果线尾端不结实,可将(前后端半剥)自行调加减。5.设定刀值:刀值请参考前表,退刀值通常用10-15(请参考前表)线越粗刀值越大,线越细刀值越小6.试裁几条后,看看是否切到铜心或刮伤铜丝,再+-SET刀值。如长度(全长、半剥、前后端剥皮)有误差,按+-SET来修正长度。※每按+-1次,为0.125MM※daxie,foodandextortingmoney.InJune,YuQingZhigetJapaneselivedwiththreeareasofintelligencetroopsquietlytoMaoTaXiang,scatteredbetweenlurkinginthemulberryHouse.Thisevening,thepuppetoftheboatsdockedinShengTangKong,overmorethan50landingelves,wenttoGrandRapidsbridgeatdusk,allexposedinthepalemoonlight.Yugavetheorder,themachinegun,riflevolley,elves,rattledoffthebridgeback,and15 (七)、特殊功能使用※F0自动启动方法:0123456789例:把数设定100条,到达数量时.F00SET把数到不再自动启动F03SET把数到停3秒自动再启动※F1&F2加速使用方法:F1滚轮速度F2切刀速度0123456789正常慢←───────正常────────→快例F17SET此例为送线速度加快F27SET此例为切刀速度加快※F3剥皮速度加速使用方法:0123456789正常────────→最快例F30SET此例为剥皮速度正常※F4前后端刀值(BF)加深/浅:01234正常前端加深────────→最深56789后端加深────────→最深(每加1/减1深度为0.25MM)※F5工作数量计数方式:F51SET工作数量计数方式为单数F52SET工作数量计数方式为双数※F6特殊功能:F6□SET┗━0.正常daxie,foodandextortingmoney.InJune,YuQingZhigetJapaneselivedwiththreeareasofintelligencetroopsquietlytoMaoTaXiang,scatteredbetweenlurkinginthemulberryHouse.Thisevening,thepuppetoftheboatsdockedinShengTangKong,overmorethan50landingelves,wenttoGrandRapidsbridgeatdusk,allexposedinthepalemoonlight.Yugavetheorder,themachinegun,riflevolley,elves,rattledoffthebridgeback,and15 1.当电线的PVC在32MM-34MM时勉强可以使用长线做法,不想短线裁法(参考”短线”裁线范例),强制使用长做法2.收线机专用※F7特殊功能:F7□SET┗━0.正常1.前端线皮至前滚轮才脱落2.后端半剥后再切断PVC3.前后端剥皮加长再切断,后端半剥后再切断PVC※F8扭线方式设定方式:扭线方式□SET┗━0.裁线1.前端扭线2.后端扭线3.两端同方向扭线4.两端异方向扭线※F9扭线强度设定方式:扭线强度□SET┗━0123456789正常弱─────────────→强附:功能表F0F1F2F3F4F5F6F7F8F9使用目的停机秒数滚轮速度切刀速度剥皮速度前后端刀值加深工作数量计数方式特殊功能剥皮方式扭线方式扭线强度0正常速度正常速度正常速度正常正常正常裁线11秒慢慢慢前端加深0.25MM单数强制执行使用端PVC线皮至前滚轮才脱落前端扭线弱22秒↑↑↓前端加深0.50㎜复数收线机专用后端裁半剥后再切断PVC后端扭线↓daxie,foodandextortingmoney.InJune,YuQingZhigetJapaneselivedwiththreeareasofintelligencetroopsquietlytoMaoTaXiang,scatteredbetweenlurkinginthemulberryHouse.Thisevening,thepuppetoftheboatsdockedinShengTangKong,overmorethan50landingelves,wenttoGrandRapidsbridgeatdusk,allexposedinthepalemoonlight.Yugavetheorder,themachinegun,riflevolley,elves,rattledoffthebridgeback,and15 33秒↑↑↓前端加深0.75㎜使用前端PVC线皮至前滚轮才脱落后端裁半剥后再切断PVC两端同方向扭线↓44秒↑↑↓前端加深1㎜两端异方向扭线↓55秒正常速度正常速度↓后端加深0.25㎜↓66秒↓↓↓后端加深0.50㎜↓77秒↓↓↓后端加深0.75㎜↓88秒↓↓↓后端加深1.00㎜↓99秒快快快后端加深1.25㎜↓(八)、小数点设定在前端剥皮,后端剥皮,半剥,全长,皆可设定小数点,设定方法如下:例如:欲设全长为300.2MM则为全长300++SET※每按一次+键即可在显示区看到加0.1MM※当设定完全后,在全长位置上无法看到小数点显示,再按一次全长键即可在显示区看到小数点显示值,以上设定皆适用于前端剥皮,后端剥皮,半剥,全长(九)、资料归零设定设定方法如下:资料归零0SET(十)、工作数量归零当工作数量等于总数时,机器将无法工作,必须将工作数量归零,设定方法如下:daxie,foodandextortingmoney.InJune,YuQingZhigetJapaneselivedwiththreeareasofintelligencetroopsquietlytoMaoTaXiang,scatteredbetweenlurkinginthemulberryHouse.Thisevening,thepuppetoftheboatsdockedinShengTangKong,overmorethan50landingelves,wenttoGrandRapidsbridgeatdusk,allexposedinthepalemoonlight.Yugavetheorder,themachinegun,riflevolley,elves,rattledoffthebridgeback,and15 工作数量0SET(十一)、错误讯息错误讯信故障原因01刀座SENSOR未归零02扭线SENSOR未归零03线长{线皮}小于34mm未拔至(短线)04线长{线皮}大于34mm未拔至(长线)05线已裁完(缺线)06刚开机未设定长度,就先按数字键07设定数字超过位数08设定“F”功能键,数字超过位元数09前端剥皮大于999mm10前端半剥大于99mm11全长大于7300mm12后端半剥大于99mm13后端剥皮大于999mm14刀值设定大于25015退刀设定大于9916把数设定超过999917把数必須為偶数18工作数量必須为偶数19按“资料归零”键后,未设定零20按“资料归零”键后,未再设定SET21三段剥皮大于99mm22F7设定有问题23三段剥皮与扭线功能重复24排线机专用25排线机专用26排线机专用27工作数量大于等于总数(十二)、刀片更换1.用SMM的6角板手,拆下2个螺丝A(其它螺丝请勿拆卸)2.将刀座卸下3.用2.5MM的6角板手,拆下刀片螺丝(其它螺丝请勿拆卸)4.先装上两片上刀片,再装下刀片调至下图的位置5.以相反的步骤将刀座装回daxie,foodandextortingmoney.InJune,YuQingZhigetJapaneselivedwiththreeareasofintelligencetroopsquietlytoMaoTaXiang,scatteredbetweenlurkinginthemulberryHouse.Thisevening,thepuppetoftheboatsdockedinShengTangKong,overmorethan50landingelves,wenttoGrandRapidsbridgeatdusk,allexposedinthepalemoonlight.Yugavetheorder,themachinegun,riflevolley,elves,rattledoffthebridgeback,and15 (十三)、作业前调整步骤1.调整上滚轮A与下滚轮之间的间隙2.将C转至“U”(上升)的位子,再把线材B放在雨滚轮中间;然后把C转至“D”(下降)的位子3.调整D往上或往下调至微微接触到电线表皮再把D往下调至3-4大格即可4.可通过H调整螺栓调整滚轮间的压力※如果此步骤未调好会影响后端剥皮。5.左侧E.F.G的调整方法同右侧C.D.H.(附图M)五、维护、保养及注意事项:1.排气窗不能用物体遮盖,以免影响设备散热daxie,foodandextortingmoney.InJune,YuQingZhigetJapaneselivedwiththreeareasofintelligencetroopsquietlytoMaoTaXiang,scatteredbetweenlurkinginthemulberryHouse.Thisevening,thepuppetoftheboatsdockedinShengTangKong,overmorethan50landingelves,wenttoGrandRapidsbridgeatdusk,allexposedinthepalemoonlight.Yugavetheorder,themachinegun,riflevolley,elves,rattledoffthebridgeback,and15 1.保持控制面板的清洁,定期清理2.刀座箱上的注油孔M要定期注入注润滑油3.扭线装置的活动部位N也要定期注入注润滑油4.机器工作时,切勿用手指或其它硬物,如金属丝等接触或深入刀口处,以免发生意外事故和损坏设备.(附图M)附图Mdaxie,foodandextortingmoney.InJune,YuQingZhigetJapaneselivedwiththreeareasofintelligencetroopsquietlytoMaoTaXiang,scatteredbetweenlurkinginthemulberryHouse.Thisevening,thepuppetoftheboatsdockedinShengTangKong,overmorethan50landingelves,wenttoGrandRapidsbridgeatdusk,allexposedinthepalemoonlight.Yugavetheorder,themachinegun,riflevolley,elves,rattledoffthebridgeback,and15