empirical power-consumption model for material removal in three-axis milling

empirical power-consumption model for material removal in three-axis milling

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时间:2018-07-27

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1、JournalofCleanerProduction78(2014)54e62ContentslistsavailableatScienceDirectJournalofCleanerProductionjournalhomepage:www.elsevier.com/locate/jcleproEmpiricalpower-consumptionmodelformaterialremovalinthree-axismillingaaaa,b,*Hae-SungYoon,Jang-YeobLee,Min-SooKim,Sung-HoonAhnaDepartmentofMechanicalan

2、dAerospaceEngineering,SeoulNationalUniversity,Gwanak-Ro1,Gwanak-Gu,Seoul151-744,RepublicofKoreabInstituteofAdvancedMachineryandDesign,SeoulNationalUniversity,Gwanak-Ro1,Gwanak-Gu,Seoul151-744,RepublicofKoreaarticleinfoabstractArticlehistory:Environmentalimpactconcernshavepromptedvariousecodirective

3、sandlegislationrequiringReceived4January2014manufacturingindustriestotakeagreaterroleinreducingenergyconsumptionandcarbonemission.ReceivedinrevisedformResearchhasindicatedthatmonitoringandassessmentofenergyconsumptionisabasicapproachthat10March2014canbeusedtoachieveenergysavings.Inthisstudy,wedecom

4、posedtheenergyelementsofamillingAccepted20March2014machineusedforcuttingtomodeladditionalmaterial-removalpowercausedbythecuttingloadwithAvailableonline29March2014respecttovariousprocessparameters.Becausethematerial-removalpowerisdirectlyrelatedtothecuttingforce,currentandpowermonitoringhasbeenagood

5、solutionforindirectmonitoringsystem.Keywords:However,theeffectoftheprocessparametersonthematerial-removalpowerismorecomplex.InthisEnergysavingMachinetoolstudy,thematerial-removalpowerconsistedofw7.6%ofthetotalpowerconsumptionofthemachineMaterial-removalpowertool,andincreasedwiththeflankwearofthetool

6、.Thedifferencebetweenpowerundersevere-wearandSpecificenergyconsumptionslight-wearconditionswasempiricallymodeledusingresponsesurfacemethodology.ThecuttingpowerToolwearvariedintermsofallprocessparameters,anditsincreasecausedbythetoolweardependedontheprocessconditions.Thoughboththematerial-removalpowe

7、randitsdifferencehaveapositivecorre-lationwiththematerial-removalrate,theabsolutedifferencewasnotproportionaltothematerial-removalpoweritself.Withtheconstructedmodel,theoverallenergyconsumptionofthemachinet

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