10-fmea report - process

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1、EN-02.docPOTENTIALFMEANumberRev.AFAILUREMODEANDEFFECTSANALYSIS(PROCESSFMEA)Page6of6Part#M1529A9070ProcessResponsibilityItemGMT900DenaliConsoleChromeLidLatchInsertPreparedByComputerCodeModelYear(s)/Vehicle(s)KeyDate2007/4/20FMEADate(Orig.)07/4/20(Rev.)CoreTeamHMDuan、HTX

2、ie、DZPan、DWChen、CMHoDataRevisionActionResultsProcessFunctionRequirementsPotentialFailureModePotentialEffect(s)ofFailureSevClassPotentialCause(s)/Mechanism(s)ofFailureOccurCurrentProcessControlsPreventionCurrentProcessControlsDetectionDetecR.P.N.RecommendedAction(s)Resp

3、onsibility&TargetCompletionDateActionsTakenSevOccDetR.P.N.#1000MaterialcheckagglomerationDifficulttofeedmaterial,affectplasticmolding4Improperofsupplier’smixedratio1materialqualitycertificateandreport416noStockcheckerDamageofpackingmaterialFadingcolorafterdamp3Improper

4、operation2eyeballing636noStockcheckerimpurityAffectinjectionappearance&platingeffect7Supplier’sImproperoperation3eyeballing6126Provideappearancecriteria，checkappearancerejectStockcheckerAddamaterialchecker73242DifferencesbetweenmaterialanddesignFunctionalfailure8Buymis

5、takenmaterial1Trymoldandsendforexterior-check648GoodControlofqualityappraisalwhenstockcheckStockchecker#1010MaterialstoreMoldyduetodampUnabletoinject8ImproperStore4Eyeballing&trymold264StorehousemanagementaccordingtostoreregulationStorehousekeeperDoublecheckwhentakingm

6、aterial72228overdueFunctionfailure5ImproperStoremanagement2eyeballing660StorehousemanagementaccordingtostoreregulationandappraisalStorehousekeeper#1020MaterialreleasefromstorehouseMixedpack、mistakenpackFunctionalFailure7Improperoperation1eyeballing642Setupcriteriafortr

7、ansferoperation,,intensifystaffs’training,free-checkbeforeshipmentStorehousekeeper、materialdelivererEN-02.docPOTENTIALFMEANumberRev.AFAILUREMODEANDEFFECTSANALYSIS(PROCESSFMEA)Page6of6#2000InjectionShrinkageEyeballingdefection4improperproductconstructiondesignImproperin

8、jectionparameter2injectionparameterlistorinstructionofoperationfirstpartreport540noOperatorcheckerPartinglineflashEye