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1、摘要管式加热炉是一种火力加热设备,它利用燃料在炉膛内燃烧时产生的高温火焰与烟气作为热源,加热在炉管中高速流动的介质,使其达到工艺规定的温度,以供给介质在进行分馏、裂解或反应等加工过程中所需要的热量,保证生产正常进行。本设计为年产200万吨原油圆筒管式加热炉,在本设计中主要完成对辐射段、对流段以及烟道的工艺尺寸的计算、热量的衡算、钢结构的计算及校核和加热炉各零部件的选用。其中辐射室工艺尺寸包括辐射室炉管的直径、炉管的壁厚、炉管的长度、炉管的根数、辐射室的外形尺寸等;对流室的工艺尺寸包括对流炉管的形式、炉管的直径、炉管的壁厚、炉管的排数及
2、每排的根数、热量衡算的部分包括计算燃料量、燃烧器的规格和根数。本设计的要点是加热炉高的热效率,提高燃油的利用率。常采用的措施有降低炉子的排烟温度、减小过热空气系数、减少化学部完全燃烧损失、减少机械不完全燃烧损失、减少炉壁散热等。也可以设置烟气余热回收系统来提高加热炉的热效率。关键字:加热炉;钢结构;炉管;辐射;对流;AbstractTubular-furnaceheatingequipmentisakindoffirepower,whichtheuseoffuelcombustioninthefurnacewhentheflamean
3、dfluegastemperatureasaheatsource,heatinginthefurnacetubeinthehigh-speedflowofmediumtoreachtheprocesstemperaturerequirements,inordertosupplymediumduringfractionation,decompositionorreactionprocess,suchastheheatrequiredtoensurenormalproduction.Thedesignfortheannualproduct
4、ioncapacityoftwomilliontonsofcrudeoilcylindertubefurnace,inthecompletionofthedesignofthemainparagraphofradiation,convection,aswellasthesizeofthestackprocess,theheatbalance,steelstructureandthecalculationandcheckingSelectionofthevariousfurnacecomponents.Roomsizeradiation
5、technology,includingradiationchamberfurnacetubediameter,tubewallthickness,tubelength,therootofthenumberoftuberadiation,suchasroomdimensions;convectionprocessroomsize,includingtheformofconvectionfurnacetubes,furnacetubediameter,wallthicknessofthetube,thetuberownumberandt
6、herootofthenumberofeachrow,theheatbalancecalculationofthepart,includingfuel,thespecificationsoftheburnerandrootnumber.Thegistofthepresentfurnacedesignwithhighthermalefficiencyandfuelutilization.Measuresoftenusedtoreducethefurnacefluegastemperature,reducingtheover-heated
7、aircoefficient,theDepartmentofincompletecombustiontoreducethelossofchemicalstoreducethemechanicallossofincompletecombustion,reduceheat,suchasfurnacewall.Fluegascanalsobesetupwasteheatrecoverysystemtoincreasethethermalefficiencyoffurnace.Keywords:Furnace;Steel;Furnacetub
8、e;Radiation;Convection目录摘要IAbstractII第1章绪论11.1课题背景11.2本课题发展方向1第2章设计要求和设计参数32.1设计要求32.2设计参数32.2.1燃料油32.2.2原油工艺条