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1、固定管板式换热器机械设计摘要固定管板式换热器是管壳式换热器的一种典型结构,也是目前应用比较广泛的一种换热器。这类换热器具有结构简单、紧凑、可靠性高、适应性广的特点,并且生产成本低、选用的材料范围广、换热表面的清洗比较方便。固定管板式换热器能承受较高的操作压力和温度,在高温高压和大型换热器中,其占有绝对优势。本次设计的题目是乙二醇塔底进料换热器的设计,课题预期达到的目标为:换热器面积的计算),管程壳程压力降的计算(小于等于0.4MPa),工艺结构尺寸的计算:管程数(6管程),换热管的确定(内径:25
2、mm数量450根),壳体内径(800mm),壳程数(1壳程)的计算,折流板的选型(形式:弓形折流板,数量:13)等。换热器的强度计算:对筒体、管箱厚度的计算和校核,对壳体及管箱各处开孔补强,对延长部分兼做法兰的计算及强度核算。经水压试验、压力校核后显示结果全部合格。换热器的结构设计:折流板、法兰(乙型平焊法兰)、换热管、支座(鞍式支座)、垫片(石棉橡胶板垫片)的规格及选型。完善设计图纸及设计说明书。关键词:换热器;工艺;结构;强度Mechanicaldesignoffixedtube-sheeth
3、eatexchangerAbstractFixedtubeplateheatexchangerisatypicalstructureoftheshellandtubeheatexchangerandawiderangeofheatexchanger.Thistypeofheatexchangerhasthecharacteristicsofasimplestructure,compact,highreliabilityandwideadaptability,andlowcostoftheprodu
4、ction,widechoiceofusedmaterials,moreconvenientofcleaningheatexchangerthesurface.Fixedtubeplateheatexchangercanwithstandsthehigheroperatingpressureandtemperature,soithastheabsoluteadvantageinthepossessionofhightemperatureandhighpressureheatexchangersan
5、dlarge,.Thisdesigntopicisnaphthacondenserdesign,thegoalwhichthetopicanticipatedachieved:Thecraftdesignofheatexchanger:theheattransferareacomputation;tubesidepressuredropcomputation(≤0.4MPa);thecraftstructuresizecomputation:numberoftubepasses(2tubepass
6、es),thenumberofheatexchangetube(insidediameter:25mm,number:450),theinsidediameterofshell,numberofshellpasses(1shellpasses),thelectotypeofbaffleboard(form:segmentalbaffle,number:13)etcThestrengthcalculationofheatexchanger:thecomputationandcheckofcylind
7、erthincknessandchannelthinckness,theshellandthereinforcementforopeningsupplementstheintensity,theextensionpartconcurrentlymakestheflangethecomputationandtheintensitycalculation.Examinatationpartcarriedonthehydraulicpressuretest,thepressureexaminationa
8、ndsoon,inwhichallresultshasbeenallqualifiedThestructuraldesignoftheheatexchanger:Thespecificationandlectotypeofbaffleplate、flange(typeAmanholewededflange)、heatexchangetube、suppot(saddlesupport)、gasket(paronitegasket)Consummatesthedesignpaperan