gm 1960 gp-9 procedure july 2003

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1、GENERALPROCEDUREGENERALMOTORSSUPPLIERQUALITYRUN@RATEGP-91.PurposeThepurposeoftheRun@Rateactivityistoverifythatasupplier’sactualmanufacturingprocess,whileoperatingundernormaloperatingconditions,andunderfullcustomerdemandTotalCustomerRequirement,is:A.Capableofproducin

2、gqualitycomponents/systems/modules,asstatedintheProductionPartApprovalProcess(PPAP)(referenceAttachmentB-ProcessControlAudit),and…B.Capableofmeetingorexceedingthe"dailycontractedcapacitywithinoneproductionday,"onasustainedbasis(referenceCapacityAnalysisWorksheets-At

3、tachmentsC,C-1,C-2,C-3.)Note:ItisexpectedthatthedailycontractedcapacityisequaltoorgreaterthanthedailyLCR.Note:“TotalCustomerRequirement”IncludesAllcustomerrequirements(otherGMServiceParts/After-SalesandotherOEM’s.)Additionally,otherelementsofsystemsreadinessmayberev

4、iewedandnotedtoensurethatpotentialstartofproductionproblemsareidentifiedandaddressed(referenceAttachmentD-PlantReadinessQuestionnaire.)2.ScopeThisprocedureappliestoallmanufacturingandassemblyprocessescontractedtoGeneralMotorsto:A.Producenewcomponents/systemsormodule

5、sB.INCREASEEXISTINGCAPACITYONPREVIOUSLYCONTRACTEDVOLUMEC.ToolandequipmentmovestonewmanufacturinglocationsTheapplicationofthisproceduremayberequiredforchangestoexistingprocesseswhereitisdeemedthatthecapabilityand/orcapacityofthesystemhavebeenaltered.Note:Anexemptionf

6、romthisprocesscanonlybegrantedwiththewrittenapprovaloftheQualityandPurchasingDirectorsoftheprocuringdivisionãGeneralMotorsCorp.Page9PublishedbyWorldwidePurchasingGM1960July2003GENERALPROCEDUREGENERALMOTORSSUPPLIERQUALITYRUN@RATEGP-91.TypeOfRun@RateGMSupplierQualityw

7、illconfirmthetypeofRun@Rate.Thesupplierwillbenotifiedoftheneedtoperforma"CustomerMonitored"or"SupplierMonitored"Run@RateasearlyintheAdvancedProductQualityPlanningProcessaspossible.2.GeneralInformationA.DurationOfRun@RateThedurationoftheRun@Ratewillbesufficienttoveri

8、fythattheprocesscanmeetthecontractedcapacitywhileproducingtheTotalCustomerRequirement.ThedefaultlengthoftheRun@Ratewillbeequaltothedailyco