DLyte 100PRO 电解抛光机.docx

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DLyte100PRO电解抛光机DLytePRO500The DLyte100PRO hasbeendesignedtotreatawiderangeofmaterials,including steel,cobalt-chrome,titanium,copper-based,nickel-based,andaluminum.Themachine’sadvancedPLC-basedelectronicsallowfortheapplicationof symmetricpulseswithlowandhighfrequency,andparameterconcatenation.TheDLyte100PRO’selectrolytelifespanislinkedtometalextraction,anditcancalculatetheremainingmedialifespanoftheelectrolytebasedonmaterialremoval.Now,youcanexpectthe highestlevelofprecisionandaccuracy.Thisismadepossiblebyour independentconductivityandtemperatureprobes,whichprovidepreciseandreliablereadingstotheautomaticelectrolyteconditioningsystem.ExperienceunmatchedversatilityandefficiencywiththeDLyteCompactSeries,offering material-specificelectrolyticpolishing throughlow-frequency,high-frequency,andfull-rangefrequencyversions.DLyte100PROCarbide,aone-stopsolutionforprecisionandconsistencyinindustrialsurfacefinishingDLyte100PROCarbide isthecompactmachine forcuttingtoolsandothercementedcarbidepartssurfacefinishing.Thisequipmentprovidesahigh-qualityandfullyautomatedsurfacetreatmentfor endmills,cuttinginsertsandothercementedcarbidetools demandingspecificfinishingrequirementsandhighprecision.TheDLyte100PROCarbide’s advancedPLCbasedelectronics allowstoapplyasymmetricpulsesrequiredtoprocesscarbidesanda widerangeofmaterials. Itallowstocontroltheholderrotation´sspeedanddirection,topreciselyapplymovementsoneachpieceofthebatch.Theequipmentincorporatesarefrigeratortokeepthemediatemperaturecontrolledensuringconsistentresultsbetweenbatches.DLyte100PROCarbide’selectrolytelifespanisbasedonmaterialextraction,asitisableto calculatetheremainingmedialifespanoftheelectrolyte basedonmaterialremoval.Thankstotheindependentconductivityandits2temperatureprobes,itoffersreadingstotheautomaticelectrolyteconditioningsystemtooptimizeperformance.DLytesurfacefinishingforthemedicalindustryThemedicalindustryiscontinuallyevolvingandtestingnewmaterialsandtechnologiestomakemedicaldevicesbetterandmorefunctional,andtoincreasetheirlifespan.Cleanability,biocompatibility,corrosionresistance,pathogenresistanceandasmoothsurfacewithoutdefectsarecrucialtocomplywiththefunctionanddemandonqualityofthemedicaldeviceindustries.Improvingthesurface’squalityon medicalimplants,instrumentsandcomponentsofmedicalequipment increasesfunctionalitiesaswellastheirlifespan.DryLyteTechnologyisthenewstandardinmetalsurfacefinishingforthemedicaldeviceindustry.Thedryelectropolishingsolutionenhancesexistingsurfacefinishingsolutionsformedicalindustrieswithprecision,reliabilityandefficiency.Thetechnologyisabletoperformdifferentfinishingprocessasgrinding,roundinganddeburringtosurfacesmoothing,improvementofcorrosionresistanceandhigh-glosspolishing oforthopedicimplants,medicalinstrumentsandcomponentsofmedicalequipmentwhichrequiresdefect-free,smoothandultra-cleansurfaces.DLytemachinesusetheDryLyteTechnologyforthesurfacefinishingofthemostcommonmetalalloysinthehealthcareandmedicaldeviceindustry,asstainlesssteel,cobalt-chrome,titaniumandnitinol.GPAINNOVAworkscloselywithmedicaldeviceindustriesexpertstodevelopanddeliversurfacefinishingprocessestomeetthestringentstandardsofthissector. BenefitsandapplicationsofDLyteelectropolishingprocessesThedryelectropolishingtechnologyisanovelelectrochemicalprocessthat improvestheresultofcurrentfinishingtechnologies. Itovercomesthebarriersofliquidelectropolishingandabrasivepolishingusingsolidparticlesthatactinalocalizedmannerateachpointofthesurface,toremovematerialbyionexchange.Asitisanon-abrasivetreatmentitdoesnot roundofftheedgesandavoidsalackofeffectoninternalcornersbecauseofreducedmovementandenergy.  Someofthemostimportant applications ofourtechnologyformedicaldeviceindustriesare:·Mouthandjawimplants·Shoulderjoints,armplatesandhandimplants·Vertebrae/spinalimplants·Hip,hipstem,hipfemurheadimplants·Acetabulumandpelvisimplants·Upperleg,upperknee,lowerkneeandanklejoints·Stentsandneedles·Medicaldevicecomponentssuchastubesandfittings·MedicalinstrumentssuchascuttingbonebladesWhyisDryLyteimportantforthemedicalindustry?Currentsurfacefinishingsolutionstendtopresentsomeissues,astheyareerror-prone. Itishardtocertifyaspecificsuccess-scaleastheydonotofferconsistencyonresults.Thoseprocessesarenotenoughreliableandrequireadditionalmanualrework toachievethedesiredfinishing,manufacturingalsoimpliesthescrappingoffaultyparts.Moreover,thisequipmentrequiresadditionalcostlyperipheralequipmenttotreatthewaterandsludgecontaminatedwithmetalsthatrequirespecificmaintenanceandnegativelyaffectingourenvironment.Asevereincidenceinmanufacturingdifferentmedicaldevicesreferstothelargevarietyofpost-processingsteps,eveninvolvingmanuallabororcomplexmultistepprocesses.SincethegoalisimprovingQoLandhealthcondition, productsmustbemanufacturedinawaythatpreventsthepatientfromadditionalrisks.Somepartsjustneedtobeslightlyroundedandclean,andmanyofthemneedintensiveprocessing,sotheyhavetobepolishedtoworkcorrectly. Ifamedicalproductismanufacturednegligentlyorwithoutconsideringsurfacequality,itcancausecorrosion,prematurefractureandconsequentrejection.Corrosion,inthiscase,iscausingmetaltoenterthepatient’sbloodstreamsandresultinginbloodpoisoning.Someapplications KNEEIMPLANTS&FEMORALCOMPONENTSMaterial: CoCrManufacturing: CastingormillingPre-processing: Abrasive(ceramic+plastic)Application: MirrorfinishAchievedRa: <0.05μmProcessingtime: 64minutes(24parts)DLyteequipment: DLytePRO500ACETABULUMMaterial: CoCrManufacturing: CoCrPre-processing: SandpaperApplication: MirrorFinishAchievedRa: 0.02μmProcessingtime: 60minutes(24parts)DLyteequipment: DLytePRO500HIPFEMORALSTEMSMaterial: StainlesssteelManufacturing: MillingPre-processing: Grinding(manualbelting)Application: MirrorfinishAchievedRa: 0.2μmProcessingtime: 60minutes(24parts)DLyteequipment: DLytePRO500CRANEALIMPLANTMaterial: TitaniumManufacturing: SinteringPre-processing: GrindedDLyteequipment: DLytePRO500Commonmaterials01. CobaltChromeCoCrisapopularmaterialformedicalapplications,suchasdentalandcardiovascularimplants,duetoitsuniquecombinationofbiocompatibility, strength,corrosionresistance,andgoodaestheticappearance.Itsalloyshavesuperiormechanicalproperties,withhighresistancetocorrosion,wear,andfatigue.02. NitinolAnalloyofnickelandtitanium,wherebothelementsarepresentinroughlyequalatomicpercentages.Ithasuniqueproperties,includingsuperelasticityorpseudoelasticityandshapememoryproperties,atdifferenttemperatures.Itiswidelyusedinmanybiocompatibleandbiomedicaldevices.03. StainlesssteelAnironalloywithaminimumof10.5percentofchrome,whichproducesapassivelayerthatpreventscorrosion.Thisversatilematerialiswidelyusedintheindustrialsector,duetoitsstrength,biocompatibility,durability,aestheticattractiveness,hypoallergenicproperties,andprofitability.Itwithstandshightemperatures.04. TitaniumAnappealingandpopularmaterialthatcanbealloyedwithiron,aluminumandvanadium,amongothers,toproducestrongandlightweightalloys.Itsmostusefuladvantagesarecorrosionresistance,strength-to-densityratio,biocompatibility,durability,andhypoallergenicandaestheticallyattractiveproperties.