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ID:7783607
大小:270.75 KB
页数:6页
时间:2018-02-25
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1、FiniteElementAnalysisAppliedtoRedesignofSubmergedEntryNozzlesforSteelmakingAbstractTheproductionofsteelbycontinuouscastingisfacilitatedbytheuseofrefractoryhollow-warecomponents.Acriticalcomponentinthisprocessisthesubmergedentrynozzle(SEN).Thenormaloperatingc
2、onditionsoftheSENarearduous,involvinglargetemperaturegradientsandexposuretomechanicalforcesarisingfromtheflowofmoltensteel;experimentaldevelopmentofthecomponentsischallenginginsohazardousanenvironment.Theeffectsofthethermalstressconditionsinrelationtoawell-t
3、rieddesignwerethereforesimulatedusingafiniteelementanalysisapproach.Itwasconcludedfromanalysesthatfailuresofthetypebeingexperiencedarecausedbythelargetemperaturegradientwithinthenozzle.Theanalysespointedtowardsasupportedshoulderareaofthenozzlebeingmostvulner
4、abletofailureandpracticalin-serviceexperienceconfirmedthis.Asadirectconsequenceoftheinvestigation,designmodifications,incorporatingchangestoboththeinternalgeometryandtothenatureoftheintermediatesupportmaterial,wereimplemented,therebysubstantiallyreducingthes
5、tresseswithintheAl2O3/graphiteceramicliner.Industrialtrialsofthismodifieddesignestablishedthatthecomponentreliabilitywouldbesignificantlyimprovedandthedesignhasnowbeenimplementedinseriesproduction.Keywords:finiteelement;thermalstress;refractory;submergedentr
6、ynozzle;continuouscasting;steelmaking;design;aluminagraphite.1INTRODUCTION1.1RefractoryComponentsinSteelmakingThefunctionofrefractorycomponentsinthecontinuouscastingofsteelistwo-fold.First,theliquidsteelmustbecontained,directedandintroducedintothecastingmoul
7、dinacontrolledmanner.Moderncastinginvolvespouringanumberofladlesofsteelinacontinuoussequencewhichrequirestheestablishmentofareservoirofliquidandtheabilitytochangeceramiccomponentsifnecessaryduringthecastingsequence,Fig.1.Thesecondfunctionoftherefractorynozzl
8、esistoprotecttheliquidsteelflowfromthepossibilityofoxidationbyairduringcastingwhichwouldresultinunacceptablelevelsofoxideinclusionsinthesteel.Thelifeofsuchnozzlesisinvariablyshort,typicallyonthe
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