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1、CUTTINGQUALITYSYSTEMDEFINITIONSMAJORFAULT:Anyfaultthatmakesthemade-uparticleB-Gradeisconsideredamajorfault. CUTFRAME:Thisisthemaximumlengthbetweentheouterdiametersofthecuttingrodsthatareplacedontheclampsofthecuttingtable,itisalsoknownasthelaylength. CUTSIZE
2、:Thesizeofthefinishedproductinclusiveofthestitchingmarginsisknownasthecutsize. MARKING:Beforecutting,linesaredrawnonthefabricasperrequiredcutsizewithchalkthatservesastheguidelineforthecuttingpersonnel. LAYHEIGHT:Itisthemaximumallowedheightofthespread.Thishe
3、ightvariesdependingonthecuttingbehaviorofthefabric.Theallowableheightvariesbetween2”to7”. QUALITYINSPECTIONAREA:AseparateareawithD-65/TL-84lightsourceandarectangulartable(9’x4’)havingtexturedgraycolortopandadequateheightisavailableisknownasthequalityinspect
4、ionarea. L.C.R(LEFTCENTERRIGHT):Itistheshadevariationfromsidestocenterandfromsidetosideacrossthefabricwidth. CUTTINGQUALITYPROCEDURE: CuttingqualityprocedureisbasedatAQL2.5.Ifanyarticleisgoingtobecutforthefirsttimethenitsstitchingsampleismadebytheproduction
5、supervisoranddulysignedbythemanageroperationsandqualitycontrolmanager.Forrepeatorder,anearliersamplemaybeused,butwithfreshsignaturefromtherelevantsigningauthorities.Withthehelpofthesampleandthecontractfile,cuttingsupervisormakesthecuttingprogram.Thiscutting
6、programelaboratesthefabricwidth,cutlengthandthenumberofpiecestobecutinvarioussizes,colors&designs. Whilespreading,thefabricmustbecheckedfortaggedfaults.TheFabricSupplierdoestaggingwhere100%fabricisinspected.Basedonthenatureofthefault,thecuttingsupervisorwil
7、ldecidetoeitherremovethefaultedfabricorleaveasitis.Asarule,fabricwithmajorfaultsisremovedhere,ifitcannotbeutilizedinasmallerproduct. Decisionsregardingcutframe,cutsize,marking,layheight,piecesinthelay,etc.aremadebythecuttingsupervisor.Thesearetobedouble-che
8、ckedbythecuttingQCinspector,accordingtotheQCprocedureandrecordedonprescribedformat.TextileLinksandControlscuttingqualityformat.EverycutfabricspreadmustbecheckedaccordingtoAQL2.5atthecuttinginspectionta
