超声波焊接结构_必能信.ppt

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1、焊接结构1.超声焊接结构焊接筋的角度120°90°60°45°Thisisahorn超声焊接结构基本型WW64W4W8超声焊接结构阶梯型1.50.50.050.5(0.6)60°超声焊接结构阶梯型0.80.370.030.4(0.5)45°超声焊接结构阶梯型0.400.170.030.20(0.30)超声焊接结构阶梯型0.13～0.2975μm0.30～0.44115μm0.45以上150μm焊接筋高火花纹凹火花纹超声焊接结构阶梯型齿型齿型高度约焊接筋的60%超声焊接结构榫槽型3.01.50.62.00.7(0.7)角度3～5°超声

2、焊接结构剪切型45°2.00.8以上0.050.4MaximumPartDimensionInterferenceperSide(Range)PartDimensionToleranceLessthan0.75”(18mm)0.008”to0.012”(0.2to0.3mm)+0.001”(+0.025mm)0.75”to1.50”(18-35mm)0.012”to0.016”(0.3to0.4mm)+0.002”(+0.050mm)Greaterthan1.50”(35mm)0.016”to0.020”(0.4to0.5mm)+0

3、.003”(+0.075mm)超声焊接结构剪切型0.80.80.40.03超声焊接结构剪切型0.10.50.250.10.250.5超声铆接结构基本型BeforeAfterD=StuddiameterHorn2D0.5D1.6DStandardProfileDD/2RADDD>2超声铆接结构低矮型BeforeAfterD=StuddiameterHorn0.6D1.5D0.25DLowProfileStakeD0.75DD/2D>2超声铆接结构半圆型铆接BeforeAfterD=Studdiameter2.1D0.5DDD>1-52

4、D0.5D超声铆接结构中空型铆接BeforeAfterD=Studdiameter1.5D0.25DHollowStakeD2D1D2=D1/2超声铆接结构高压型铆接BeforeAfterHighPressureStake2DD0.3-0.5DD>0.590°超声铆接结构点焊T1.5T1.5T3T超声嵌插结构嵌插DD+0.030"D+0.015"D-0.045"D=1/4"以下－1000WD=1/2"以下－2000W塑件金属螺钉(D1)(D2)超声嵌插结构MetricthreadLengthofbushinginmmDiameter

5、D1InmmD2Insertionholeinmm(rec.value)ThreadedbushM35.83.94.74.0M48.25.56.35.6M59.56.37.16.4M612.77.98.78.0M812.79.510.29.6D2D1超声浇口切除结构GateAreaTangentMeltZoneLocalizedSmoothGateArea0.080inch(2.03mm)0.080inch(2.03mm)0.080inch(2.03mm)合理设计浇口尺寸不合理设计