储罐水压试验方案.doc

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1、文件类型Documenttype文件页数Pages版次Version修订说明Revisionnote受控编号ControllednumberGH201版Version1首次1st储罐充水试压方案TankHydro-testPlan22012年11月1日Nov.1,2012版次Edition日期Date编制Formulatedby审核Reviewedby批准Approvedby中国化学工程第十三建设有限公司The13thConstructionCo.,Ltd.ofCNCE储罐充水试压方案TankHydro-testPlan目录Contents一适用范围RangeofAp

2、plication2二编制依据FormulationBasis2三工程概况General2四施工工序ConstructionProcedure3五施工步骤及方法ConstructionProcedureandMethod45.1检查内容Checkthecontents：45.2准备工作Preparatorywork：45.3充水试验应符合下列规定Thehydro-testshallbeincompliancewithfollowingregulations.......55.4水压试验示意图Hydro-testDiagram65.5充水过程检查Inspectionfo

3、rWaterFillingProcess75.6充水试验方法Hydro-testmethod85.7基础沉降观测FoundationSettlementObservation105.8放水检查InspectionforWaterDraining125.9试压技术要求TechnicalRequirementsforPressureTest13六质量管理QualityManagement136.1质量保证体系QualityGuaranteeMeasures：136.2质量保证措施QualityGuaranteeMeasures：14七质量管理QualityManageme

4、nt157.1安全保证体系Safetyassurancesystem：157.2安全保证措施计划Planningforsafetyassurancemeasures：16八人力计划VII.PlanningforLaborForces18九机具准备VII.PreparationsofMachinesandTools18十工作危险源分析评估及预防Work-relatedHazardAnalysisEvaluationandPrevention19一．适用范围RangeofApplication1.本方案适用于塞拉尼斯（南京）乙酰基中间体有限公司工业乙醇项目八期改造扩建罐区

5、4台储罐的充水试验的施工。Thisplanisapplicabletotheexecutionofthehydro-testfor4tanksinthemodificationandexpansionofthetankfarmofCelaneseChinaFastProject.二．编制依据FormulationBasis1)《钢制焊接常压容器》SteelWeldedAtmosphericPressureVesselsJB/T4735-19972)《立式圆筒形钢制焊接油罐施工及验收规范》CodeforConstructionandAcceptanceofWeldedS

6、teelOilTankofVerticalBarrelShapeGB50128-20053)《石油化工钢储罐地基与基础施工及验收规范》SpecificationforConstructionandAcceptanceofSteelStorageTankSubgrade&FoundationinPetrochemicalIndustrySH3528-934)《大型焊接低压储罐设计与建造》DesignandConstructionofLarge,Welded,Low-pressureStorageTanksAPI620-20095)塞拉尼斯技术要求及相关过程规定Celan

7、esetechnicalrequirementsandrelatedprocessregulations三．工程概况General序号No.位号Item名称Description规格Spec.设备净重Netweightofequipment（t）Weightafterwaterfilling充水后重（t）水water（m3）设计压力DesignpressureMpaFillingheight充水高度（m）1V-732产品罐Producttankφ10795*975054.34930.6763-0.00154/0.0999.752V-733产品罐Pro