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ID:5415972
大小:1.14 MB
页数:18页
时间:2017-12-10
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1、Latestdevelopmentsinthin-filmencapsulanttechnologyAugust18,2011J.I.KimRegionalTechnicalServicesLeaderDuPontPhotovoltaicSolutions©DuPontMaterialsCostImpactonPVCells&ModulesBillofMaterialsOtherMat’ls(12%)OtherMaterials(4%)JunctionBox(5%)ConductiveRibbon(1%)EncapFilm(6%)ReflectorPaint(4%)FrontGla
2、ss(6%)JunctionBox(6%)BacksheetFilm(8%)EncapsulantFilm(7%)MetallizationPastes(12%)Gases&Targets(11%)SiliconGlassorBacksheet(13%)Metal(51%)ModuleFrame(25%)TCOFrontGlass(29%)CrystallineSiliconThinFilmWithencapsulantsatonly6-7%ofmodulecost,thelargestcostimpactcomesfromchoosingtheoptimalencapsulant
3、toenableoverallsystemcostreductionsExamplesofRequiredEncapsulantAttributesEncapsulantRequirementsforThinFilmGlass/GlassModulesDurability25yearsnodelaminationCellefficiencyoverlifeofmoduleMeetsoperatingtemperaturerequirementsLowSystemCostCompatibilitywithTopCoatMaterialLowMoisturePermeabilityPr
4、otecttheCellfromCorrosionHighResistivity=LowCurrentLeakageSafetyrequirementImportantinmaintainingcellefficiencyoverlifetimeEaseofProcessingwithHighThru-putAutoclaveVacuumlaminatorNoLaminationDefectsNobubblesEaseofHandlingRelativePerformanceofEncapsulantsinThinFilm,Glass/GlassModulesEncapsulant
5、Materials*PropertyImpactEVAPVBPolyolefinIonomerResistivity•ElectricalInsulationMoistureIngress•CelldegradationUVDurability•Yellowing/DegradationHighModulus•LaminatestrengthLowModulus•InternalStressReliefThermoplastic•Yield,reworkTransmittance•ModuleEnergyOutputFlowProperties•Workswithmultiplel
6、aminationtechnologiesPoorBest*ColorsbasedonpublisheddataorDuPontInternalTestingPerformanceSpectrumDPVSTechnologyRoadmap-ThinFilmRigid2009201020112012SavingsAdvancedTCOLayers•Newoxidesystemswithbettercost-performance.UptoFrontEndFrontGlassEnhancements$0.20/W•Materialsandprocessestoimprovelightt
7、rapping,selfcleaning.PV5200Encapsulant•OptimizedPVBbasedfilmsforglass-glassmodules.PV5300Encapsulant•Highstrength/lowpermeabilityfilmsforreducedsystemcosts.UptoBackEnd$0.20/WFunctionalizedEncapsulants•HigherreflectivityPVB&ionomersystem
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