奥迪全系自学手册（SSP）：ssp509 Manual Gearbox 0CF_en.pdf

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1、ServiceTrainingSelf-studyProgrammeTechnology509ManualGearbox0CFDesignandfunctionThelaunchoftheup!seesVolkswagenofferanew5-speedmanualgearbox.Themanualgearbox0CFfeaturesacompact,lightweightdesign.Itthusmeetsthemainrequirementsthathavebeensetfortheup!.

2、Thefollowinggoalswereachievedduringthedevelopmentofthegearbox:-Greaterefficiency-Reductioninweightbyoptimisingallgearboxcomponents-Simpledesign-Simplificationofassemblystepss509_001Theself-studyprogrammepresentstheCurrenttesting,settingandrepairinstru

3、ctionscandesignandfunctionofbefoundintheprovidedserviceliterature.Importantnewdevelopments!Thecontentwillnotbeupdated.note2ContentsIntroduction......................................................4Volkswagenmanualgearboxes..........................

4、...........4Technicaldata...................................................5DesignandMechanics.............................................6Overviewofgearboxdesign........................................6Inputshaft....................................

5、...................7Outputshaft.....................................................8Reversegear.....................................................9Differential.....................................................10Gearshiftcomponents...............

6、.............................11GearboxFunction................................................14Gearshifts......................................................14Transmissionofpowerbetweeninputshaftandoutputshaft.............16GearboxManagement.......

7、.....................................18Electroniccomponents............................................18Service.........................................................20Specialtools....................................................20Serviceinforma

8、tion..............................................21TestYourself....................................................223IntroductionVolkswagenmanualgearboxesEventhoughtheyhavebeenaroundforalongtime,manualgearboxesarenotoutdatedtechnology.Theyha