降低喷漆治具成本DMAIC.ppt

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1、TeamIntroductionOpportunity/BusinessCase/ProjectScopeTargetSettingAndScheduleProjectImplementationAccomplishments/ResultsTeamMembers’OfContactInformationTableofContent1TeamIntroductionOpportunity/BusinessCase/ProjectScope---Background---TheIntroductionOfPaintingPro

2、cess---ProjectScopeTableofContent2Industrialpollutiondamagesourenvironmentsignificantly.Background3GreenhouseeffectIcebergsaredisappearing.Penguinsarelookingforhome.“Iwanttogohome!”Daddy,whereisourhome?”“Idon’tknow”.Background4Ourcommitmenttosupportingenvironmental

3、protectionofair,water,land,wasteandnaturalresourcesis,andwillremain,apriorityforthiscompany.EnvironmentalPolicyReducethepaintswasteandmaterialwasteBackground5TheintroductionofpaintingprocessDuringproduction：sprayinggunsprayAfterproduction:disassemblyproductsandrecy

4、clefixtureCausepaintswasteCausefixtureswastePreparation:Assemblyofrawpartstofixtureraw-partPaintfixturefinishedpartsPaintwasteusedfixtureOutputInput6PAINTSWASTEFIXTUREWASTENeedtorecycleAccordingtoenvironmentalimpactRPNevaluation,paintingfactoryconcludetoimprove:Pro

5、jectScopeNeedtoreduce7TeamIntroductionOpportunity/BusinessCase/ProjectScopeTargetSettingAndScheduleProjectImplementationAccomplishments/ResultsTeamMembers’ContactInformationTableofContent81.Reducetheemissionofpaintsby20%2.Improvefixturerecycletimesby50%BeforeAfterA

6、imingforsavingofpaintusageofthegapbetweenthetwoparts.Increasefixturerecycleperiodfrom2timesto3times150mm30mm30mm/150mm=20%TargetSettingImprovementAfter3XBefore2X9planactual08-Aug08-Oct08-Nov08-Dec09-Jan09-FebItemScopeStatusOverviewRootCauseanalysisSolutionDatacolle

7、ctionEfficiencyStandardizationPlanSchedule08-Sep10G-ray(RimBlackberry-8000)Nicole(SonyEricssonK530i)Jie(SonyEricssonK630c)Aalto(NokiaN95)Meteor(RimBlackberry-9000)08-Oct08-Nov08-Dec09-Jan09-FebplanactualProjectSchedule08-SepProjectname11TeamIntroductionOpportunit

8、y/BusinessCase/ProjectScopeTargetSettingAndScheduleProjectImplementation---ReducePaintsWaste---FixtureRecycleTimesTableofContent12PaintsWasteManM