压铸制造工艺流程图.ppt

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1、610741-CAT1Projectreport-Gearkeyless610741-CAT1DunantechnicaldepartmentUpdated2017-10-10GeneralinformationDrawingNumberMACHINED2D610741-CAT1Version4.23D610741-C3D1PartnameGearKeylessAnnualVolume517KAlloyAZ91DDCM300TCavity:2Cavities(Diecasting)QuotedWeight0.109KgC

2、ustomerSBDProcessplan冲切Trimming检验Inspection去毛刺Deburring检验Inspection压铸Casting检验Inspection熔化Melting镁合金Ingot检验Inspection化成Chemicaltreat检验Inspection包装Packing检验InspectionCastingprocessflowchart存储StorageDiecastingCastingprocessflowchart工序号Process工序名称Process设备名称Machine辅

3、助设备Fixture控制项目Controlitems检测方法MeasurementOP10熔炼/Melting熔炼炉/Meltingfurnace镁合金成分，密度Materialcomposition，consistency光谱分析仪，密度计Spectrometer，densimeterOP20压铸/Diecasting300T压铸机/300TDiecastingmachine模具/specialmold1.形状Profile2.位置度、Position,3.尺寸公差Dimensiontolerance1.轮廓仪Prof

4、ilemeasure2.CMM3.塞规PingaugeOP30冲切/Trim20T油压机20Toilpressure专用切边模SpecialTrimdie外观Appearance目视VvisualOP40去毛刺Deburr去毛刺工作台Deburringtable锉刀、倒角刀chamfertool外观Appearance目视VisualDiecastingtoollayout定模fixedmold(Cover)动模Movingmold(Ejector)滑块1Slide1滑块2Slide2PartinglineDiecast

5、ingtoollayout滑块2Slide2滑块1Slide1问题Issue位置建议Proposal答复Confirmation1.图纸中29.5,29.74尺寸标注不明确。Dimension29.5and29.74arenotclearly2.3D模型上红色圆圈内的孔有倒角，但实际模具无法做出这样的倒角，样品上也是没有倒角的。我们希望以样品为标准来生产。Theholdintheredcircleshowedon3Dmoldhaschamfer,butthisfeaturecan’tbemadebytooling,and

6、thesampledidn’thasthechamfer.SowewouldlikeproduceasthesampleOpenissueslist3DmoldSamplepackinginformationdetailsdescriptionlengthwidethheightquantityweightbox45040020048pcs/box7.5kg/boxparllet120090012001152pcs/box250kg/box12pcseachlayer,4layersperbox,48pcsperbox6

7、boxesachlayer,4layersperpallet,24boxes/pallet12pcseachlayer,4layersperbox,48pcsperbox6boxesachlayer,4layersperpallet,24boxes/palletThankyou!