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1、哈尔滨理工大学2008届本科生毕业设计(论文)外文翻译外文原文Optionsformicro-holemakingAsinthemacroscale-machiningworld,holemakingisoneofthemost—ifnotthemost—frequentlyperformedoperationsformicromachining.Manyoptionsexistforhowthoseholesarecreated.Eachhasitsadvantagesandlimitations,depending
2、ontherequiredholediameteranddepth,workpiecematerialandequipmentrequirements.Thisarticlecoversholemakingwiththrough-coolantdrillsandthosewithoutcoolantholes,plungemilling,microdrillingusingsinkerEDMsandlaserdrilling.HelpfulHolesGettingcoolanttothedrilltipwhilethe
3、tooliscuttinghelpsreducetheamountofheatatthetool/workpieceinterfaceandevacuatechipsregardlessofholediameter.Butthrough-coolantcapabilityisespeciallyhelpfulwhendeep-holemicrodrillingbecausethetoolsaredelicateandpronetofailurewhenexperiencingrecuttingofchips,chipp
4、ackingandtoomuchexposuretocarbide’sworstenemy—heat.Whenapplyingfloodcoolant,thedrillitselfblocksaccesstothecuttingaction.“Somewhereabout3to5diametersdeep,thecoolanthastroublegettingdowntothetip,”saidJeffDavis,vicepresidentofengineeringforHarveyToolCo.,Rowley,Mas
5、s.“Itbecomeswisetouseacoolant-feddrillatthatpoint.”Inaddition,floodcoolantcancausemoreharmthangoodwhenmicroholemaking.“Thepressurefromthefloodcoolantcansometimessnapfragiledrillsastheyenterthepart,”Davissaid.Thetoolmakeroffersalineofthrough-coolantdrillswithdiam
6、etersfrom0.039"to0.125"thatareabletoproduceholesupto12diametersdeep,aswellasmicrodrillswithoutcoolantholesfrom0.002"to0.020".Havingthrough-coolantcapacityisn’tenough,though.Coolantneedstoflowataratethatenablesittoclearthechipsoutofthehole.Davisrecommends,atamini
7、mum,600to800psiofcoolantpressure.“Itworksmuchbetterifyouhavehigherpressurethanthat,”headded.Topreventthosetinycoolantholesfrombecomingcloggedwithdebris,Davisalsorecommendsa5μmorfinercoolantfilter.Anotherrecommendationistomachineapilot,orguide,holetopreventthetoo
8、lfromwanderingontopoftheworkpieceandaidinproducingastraighthole.Whenapplyingapilotdrill,it’simportanttoselectonewithanincludedangleonitspointthat’sequaltoorlargerthan