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时间:2019-10-08
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1、铜公刀具加工参数表刀具直径开粗参数开粗注意事项平刀转速进给下刀深度装刀总长1.如刀具刀长超过刀具直径6倍时,刀长每增加1倍转速与进给降低20%。D16S4000F50000.3MM1402.加工余量正常为0.1mm,较薄骨位可作加强,较高零件可先D12开粗顶部光刀后再用D16刀具加工底部开粗光刀。D12S5000F50000.3MM70D10S6000F50000.3MM65刀具直径光刀参数光刀注意事项光面/直3-1度以内平刀转速进给进给(A级)边进给下刀3-1度以内装刀总长避空长平刀光刀注意事项下刀(A级)D16S4000F3
2、500F25001000/6000.2-0.30.1-0.21401.如刀具刀长超过刀具直径5倍时,刀长每D12S5000F3500F25001000/6000.2-0.30.1-0.270增加1倍进给降低20%。D10S6500F3000F25001000/6000.2-0.30.1-0.2652.直伸没有角度时需按层多刀方式进行光D8S7500F2800F20001000/6000.2-0.250.1-0.1555刀,切深为刀具一个直径的深度左右。D6S8500F2500F2000800/*0.2-0.250.1-0
3、.12453.铜电极光伺傅位基准位时侧面进给给到D4S9000F2000F1600600/*0.12-0.20.08-0.140F350即可。D3S10000F1500F1200450/*0.1-0.150.06-0.1304.伺傅位基准位面以上刀具加工时需留出0.05MM高度,以免光刀底部满刀切削。D2S12000F1200F800300/*0.08-0.120.05-0.08307-16D1.5S12000F800F600200/*0.06-0.080.04-0.07305-155.平刀加工只用于加工区域较少(刀路电脑
4、加工时间为3分钟以内)底部为直角的直D1S14000F600F500150/*0.05-0.070.03-0.05306-12伸位置及圆鼻加工后的清角。D0.6S15000F350F350100/*0.030.03206D0.5S16000F350F350100/*0.030.03202D0.3S18000F300F300100/*0.020.02202D0.2S18000F200F200100/*0.020.02202光面/直进给刀进给刀球刀转速进给进给(A级)边进给间距间距(A级)装刀总长避空长球刀光刀注意事项R8S4000
5、F3500F2500 .180.121401.如刀具刀长超过刀具直径6倍时,刀长每R6S6000F3500F2500 .180.1270增加1倍进给降低20%。R5S6500F3000F2000 .180.12602.铜电极球刀光刀时余量超过进给刀间距2倍以上需增加中光程式,后再光刀。R4S7500F2800F2000 .160.155R3S8000F2500F2000 .150.1503.5度以上及近似5度圆弧面需用圆鼻刀及R2S9000F2000F1600 .120.0840球刀加工。R1.5S100
6、00F1500F1200 .080.0530R1S12000F1200F8000.060.052520R0.75S12000F800F600 .050.032510R0.5S12000F600F500 .030.022510-15R0.3S12000F300F300 .020.02254.5R0.25S16000F300F250 .020.02252光面/直5-2度以内5-2度以内圆鼻刀转速进给进给(A级)边进给下刀装刀总长避空长圆鼻刀光刀注意事项下刀(A级)D12R0.5S5000F3500F25001000/60
7、00.2-0.30.1-0.2901.如刀具刀长超过刀具直径6倍时,刀长每增加1倍进给降低20%。D10R0.5S6500F3500F25001000/6000.2-0.30.1-0.270D8R0.5S7500F3200F20001000/6000.2-0.250.1-0.15502.5度以上及近似5度圆弧面需用圆鼻刀及球刀加工。D6R0.5S8500F3000F2000800/*0.2-0.250.1-0.1250D4R0.3S9000F2500F1600600/*0.12-0.20.08-0.1303.电极加工尽
8、量使用圆鼻刀加工。D3R0.2S10000F2200F1200450/*0.1-0.150.06-0.0825D2R0.1S12000F1800F800300/*0.08-0.10.05-0.084020注:2.超过装刀总长或避空长度需向组长反应解决,3MM以
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