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ID:47881286
大小:461.07 KB
页数:22页
时间:2019-11-21
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1、FailureAnalysis,DimensionalDeterminationAndAnalysis,ApplicationsOfCamsINTRODUCTIONItisabsolutelyessentialthatadesignengineerknowhowandwhypartsfailsothatreliablemachinesthatrequireminimummaintenancecanbedesigned-Sometimesafailurecanbeserious,suchaswhenatireblowsoutonanautomobiletravelingath
2、ighspeed.Ontheotherhand,afailuremaybenomorethananuisance.Anexampleisthelooseningoftheradiatorhoseinanautomobilecoolingsystem.Theconsequenceofthislatterfailureisusuallythelossofsomeradiatorcoolant,aconditionthatisreadilydetectedandcorrected.Thetypeofloadapartabsorbsisjustassignificantasthem
3、agnitude.Generallyspeaking,dynamicloadswithdirectionreversalscausegreaterdifficultythanstaticloads,andtherefore,fatiguestrengthmustbeconsidered.Anotherconcerniswhetherthematerialisductileorbrittle.Forexample,brittlematerialsareconsideredtobeunacceptablewherefatigueisinvolved.Manypeoplemist
4、akinglyinterpretthewordfailuretomeantheactualbreakageofapart.However,adesignengineermustconsiderabroaderunderstandingofwhatappreciabledeformationoccurs.Aductilematerial,howeverwilldeformalargeamountpriortorupture.Excessivedeformation,withoutfracture,maycauseamachinetofailbecausethedeformed
5、partinterfereswithamovingsecondpart.Therefore,apartfails(evenifithasnotphysicallybroken)wheneveritnolongerfulfillsitsrequiredfunction.Sometimesfailuremaybeduetoabnormalfrictionorvibrationbetweentwomatingparts.Failurealsomaybeduetoaphenomenoncalledcreep,whichistheplasticflowofamaterialunder
6、loadatelevatedtemperatures.Inaddition,theactualshapeofapartmayberesponsibleforfailure.Forexample,stressconcentrationsduetosuddenchangesincontourmustbetakenintoaccount.Evaluationofstressconsiderationsisespeciallyimportantwhentherearedynamicloadswithdirectionreversalsandthematerialisnotveryd
7、uctile.Ingeneralthedesignengineermustconsiderallpossiblemodesoffailurewhichincludethefollowing.StressDeformationWearCorrosionVibrationEnvironmentaldamageLooseningoffasteningdevicesThepartsizesandshapesselectedalsomusttakeintoaccountmanydimensionalfactorsthatpr
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