SONY公司厂房布置设计方案

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1、Sony’sImplementationofProductionInnovationEquipmentandManufacturingSystemSolutionsChapter11．Introduction1.1Shiftinproductionneeds1.2Importanceofdemandorientedproduction1.3Productioninnovation’s3maintypesofloss1.4CellproductionmethodShiftinProductionNeedsDiversificationofNeeds・SpecializationSevere

2、EconomicalEnvironment・Worstpost-wareconomicslum・Multi-functionalDrasticMarketChangeFallofProductPricesMassproductionManytypes,smallqtyVarioustypes,variousquantities・DeclineofConsumptionNetworkAge・TelecommunicationRevolut・ElectronicCommerce・Well-soldproductschangequickly・Surplusofinventoryduetoth

3、efallofproductpricesProtectionofDemandOrientedProductionGlobalization・NoBorders・GlobalStandardstheEnvironmentDigitalization・LessEnergy・LessResources,Recycling・LSI・Mechanical→SoftwareImportanceofDemandOrientedProductionSellwhatisproducedProduceaccordingtodemandLargemoduletypeproductionlineVariou

4、sdemand-orientedcellproductionlines×Linechange-over,modelchangedecfBatch-typeproductionline×Lead-time,Inventory,etc.ba●Productswhichcannotbesold●Change-overloss●WIPloss●Leadtime●HandlinglossTheUltimateProductionSystemCostInvestmentLeadtimeInventorySpaceChange-overlossRejectedproductsBreakdown０Ze

5、roImplementationofProductionInnovationOnlymaketherequiredproductsattherequiredtimeProductionInnovation’s3maintypesofloss1.Handlingloss2.Transportationloss3.StagnationlossMinimizationofnon-valueaddedresourcesProgressbyProductionInnovation(1)■ProductionstyleProductionLargeqtySmallLotProductionTarg

6、et:basedonforecastproductionLargeinventoryqtyInnovationZeroInventoryCustomer’sReducedfundsturnoverRequiredproductsReducedspaceRequiredtimeRequiredqtyReducedcontrolcosts■Flow-orientedproduction,informationMixedflow・Individual‘islands’InnovationFlow-orientedIn-lineReductionofWIPReductionofhand

7、lingSimplifiedqualitytrackingProgressbyProductionInnovation(2)■InventoryReductionbyLogisticImprovementsLargeOrder/DeliveryofPartsPushstyleprovisionInputStockPartsInventoryInnovationSmallqtyorder/deliveryDeliver