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ID:47685679
大小:1.02 MB
页数:52页
时间:2019-10-22
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1、DiehistoryMeoriceWilkesAbstractFunctionalpartsareneededfordesignverificationtesting,fieldtrials,customerevaluation,andproductionplanning・Byeliminatingmultiplesteps,thecreationoftheinjectionmolddirectlybyarapidprototyping(RP)processholdsthebestpromiseofreducingthetime
2、andcostneededtomoldlow-volumequantitiesofparts・ThepotentialofthisintegrationofinjectionmoldingwithRPhasbeendemonstratedmanytimes.WhatismissingisthefimdamentalunderstandingofhowthemodificationstothemoldmaterialandRPmanufacturingprocessimpactboththemolddesignandtheinjec
3、tionmoldingprocess・Inaddition,numericalsimulationtechniqueshavenowbecomehelpfilltoolsofmolddesignersandprocessengineersfortraditionalinjectionmolding.Butallcurrentsimulationpackagesforconventionalinjectionmoldingarenolongerapplicabletothisnewtypeofinjectionmolds,mainl
4、ybecausethepropertyofthemoldmaterialchangesgreatly.Inthispaper,anintegratedapproachtoaccomplishanumericalsimulationofinjectionmoldingintorapid-prototypedmoldsisestablishedandacorrespondingsimulationsystemisdeveloped.Comparisonswithexperimentalresultsareemployedforveri
5、fication,whichshowthatthepresentschemeiswellsuitedtohandleRPfabricatedstereolithography(SL)molds.KeywordsInjectionmoldingNumericalsimulationRapidprototypingIntroductionIninjectionmolding,thepolymermeltathightemperatureisinjectedintothemoldunderhighpressure[1].Thus,the
6、moldmaterialneedstohavethermalandmechanicalpropertiescapableofwithstandingthetemperaturesandpressuresofthemoldingcycle・Thefocusofmanystudieshasbeentocreatetheinjectionmolddirectlybyarapidprototyping(RP)process.Byeliminatingmultiplesteps,thismethodoftoolingholdsthebest
7、promiseofreducingthetimeandcostneededtocreatelow-volumequantitiesofpartsinaproductionmaterial.ThepotentialofintegratinginjectionmoldingwithRPtechnologieshasbeendemonstratedmanytimes・ThepropertiesofRPmoldsareverydifferentfromthoseoftraditionalmetalmolds.Thekeydifferenc
8、esarethepropertiesofthermalconductivityandelasticmodulus(rigidity).Forexample,thepolymersusedinRP-fabricatedstereolithograph
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