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1、【范例：改善后】收货区办公室厂商交货卡车工作台23242暂疗区料架收货及抽样台点数台铁丝网围篱物料架o(MEqo3AE.IJ)略咽fcXUIEJOJDEKId-cH)§『unHOE乏・「乏‘pg①selrl€)UAdoo<§>(八)工厂布置规划(PlantLayoutPlanning)简介1.工厂布置之规划程序工厂布置计画方案9•计画方案评估布置计画2.工厂布置规划之基础信息代号说明PProductorMaterial物品之特性和差异性QQuantityorVolume各单项物品之数量或体积RRoutingorProcess物品之制造程序或流程
2、SSupportingServices支持生产所必需之活动TTimeorTimingConsideration包括：作业时间/期间、频率、期限、季节性，…等等3.工厂布置之型态4.关连图(RelationshipDiagram)5.关连分析(RelationshipAnalysis)厂、I厂、{2•V丿丿6.工厂布置之着眼点◎人性化观点：''人、机、物〃之和谐关系◎安全性之设计考量◎生产性观点：''人、机、物〃之最适组合•流动程序(Flowprocess)、动线：Ship-To-Store,Ship-To-Line,Make-TO-Shipme
3、nt,Make-To-Order,etc.•流动频率：JIT-Justintime・Load&Unload之次数/频率・搬运设备之效能（九）缩短换线换模时间之要领简介ImprovementApproach改善的手法☆Four（4）Steps四个步骤☆Two(2Categories两种类另U☆Four(4Stages四个阶段4Steps（四个步骤）☆Preparation(准备)☆(Re)placement（更换、装置）☆Adjustment(调整)☆Completion(完成*善后)Step1Preparation(准备)*DrawingUpC
4、hange・overInstructions.・Operations・-Toolsneeded(jigs,dies,moulds,etc.)・・Fastenersneeded(bolts,screws,washers,nuts,clamps,clips,etc.)・*Storage,MaintenaneeandInspectionofToolsandFasteners・*GatheringandPreparationofNewToolsandFasteners・TransportofToolsandFastenerstotheProcess・S
5、tep2（Re）placement（更换、装置）*UnfasteningandRemovalofOldTools.*PlacingtheNewTools.*CenteringtheNewTools.Step3Adjustment（调整）*FasteningNewTools.*SecuringtheNewTools.*AdjustmentoftheNewTools.Step4Completion（完成、善后）*TransportofOldTools・*Cleaning,GreasingandOilingTheOldTools.*Storageof
6、OldTools.2Categories（两种类别）☆On-lineChange-over（线内更换）Change・overactivitiesInterruptingtheprocess.☆Off-lineChange-over（线外更换）Change・overactivitiesalongsidetheprocess・Cff-line1Cff-Ine4ProducingproductAProducingproductBOn-line234Stages（四个阶段）Advanced^Stage改进阶段TransferredStage移转阶段Se
7、paratedStage分离阶段l£ternijngled^Stage混合阶段◎IntermingledStage（混合阶段）*Noseparationbetween.*On-lineandoff-lineoperations.*Processisstoppedduringtotalchange.*Newtoolsarebroughtinaftertheprocesshasbeenstopped.*Neithertoolsnorfastenersareproperlymaintained,checkedorprepared・*Toolsandf
8、astenersarenottidystored.◎SeparatedStage（分离阶段）*On-lineandoff-lineoperations
