Copper Powders for Capacitors

Copper Powders for Capacitors

ID:41329071

大小:5.35 MB

页数:9页

时间:2019-08-22

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1、CopperPowdersforCapacitorsDr.RudolfHuenertECKAGranulateMicroMetGmbHHovestrasse46a20539HamburgGermanyTel.+494088885109Fax+494088885150Emailr.huenert@ecka-granules.comIntroductionThechoiceofmetalstobeusedinelectronicscomponentsmanufacturingislimitedbytheirnaturalabundance,th

2、eirphysicalandchemicalpropertiesandofcausebytheircost.Whileinformeryears,metallizationsystemsusingpreciousmetals,especiallythePalladiumbasedsystemssufferedatremendouscostincreasestartinginabout1997,whichconsequentlycausedthedevelopmentandintroductionofmorecompetitiveNickel

3、basedelectrodesystems.Today,themajorityofMLCCisproducedusingNi-BMETechnologyincombinationwithCopper-Termination.FirsttypesofMLCCusingCopperinternalelectrodesarealsoalreadyavailableinthemarket,providingatechnicalsolutionespeciallyforveryhighfrequencyapplications(>5GHz),forw

4、hichNickelbasedsystemscannotbeusedduetotheferromagneticnatureofNickel.Withtheconstanttrendoftechnologicaldevelopment,tousehigherandhigherfrequencies,itisexpectedthatCopperwillincreaseitsimportancenotonlyasthestandardmaterialforTerminations,butalsoasastandardBME-materialasw

5、ell.11CopperPowderProductionAlthoughitissometimesdiscussedtosupplymetalpowdersproducedbysomegrindingormillingtechnique,capacitorgradeCopperpowderscanonlybeproducedbyphysicaland/orchemicalmethodsdirectlygeneratingthedesiredparticlesizeandmorphology.Thetechnicalpossibilities

6、ofsuchpowderproductionaredescribedhereafter.AtomisationTheprocessofatomisationisabasicmetallurgicalprocess,meltingtheCopperusingacrucibleandproducingthemetalpowderbypouringthemoltenmetalthroughaceramicnozzlesystem,whileapplyinghighpressuregasorwater:Theprocessistechnically

7、wellestablished,butitislimitedintheyieldoffinesizedpowders.Typically,theyieldofcapacitorgradeparticlesizeis<<10%,whichlimitsbothavailabilityandcostaspects:12Contaminationcausedbyabrasionintheatomisation-nozzleisanotherfactor,whichshouldcarefullybetakenintoaccount,whenconsi

8、deringwhethertouseatomisedpowdersinhigh-performanceelectroniccomponents.Electrolyticpreci

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