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1、AluminiumfromCanstoCarsGeoffScamansInnovalTechnologyInnovalTechnologyisanindependenttechnologyproviderservingaluminiumcompaniesandend-usersofaluminium.AluminiumfromCanstoCarsFuelConsumptionvsVehicleWeightStefanPischinger,PresidentandCEO,FEVGroup,SAECentennial2005DisruptiveTechnologiesforLi
2、ghtMetals,April,2006AluminiumfromCanstoCarsPassengerVehicleEmissions300CO2perkm250Petrol(g)200Diesel150100505001000150020002500CurbWeight(kg)Toachieve<100gCOperkmcurbweightmustbe<1000kg2WhatCar?Sept2005CarsofsimilarperformanceofferedinbothdieselandpetrolDisruptiveTechnologiesforLightMetals
3、,April,2006AluminiumfromCanstoCarsComparisonofCOEmissions23.0Lcars(VWLupo/AudiA2)hybridcar-HondaInsighthybridcar-ToyotaPriusmid-sizedieselcarmid-sizepetrolcarheavydieselcarheavypetrolcarSportsUtilityVehicle(SUV)050100150200250300CO2emissionsg/kmTheUKGovernmenthassetthetargetthatcleanercars
4、(definedas‘lowcarbon’;<100g/km)shouldrepresent10%ofallcarsalesby2012(DfT2002)http://themes.eea.eu.int/Sectors_and_activities/transportDisruptiveTechnologiesforLightMetals,April,2006AluminiumfromCanstoCarsJeanAlbertGregoireandAluminiumFrancais1934,AluminiumFrancaisGregoire(AFG)castaluminium
5、frame.1946,VP2launchedastheDyna(560kg)1946,DynaX1948,Dynaviaprototype1953-59,DynaZ(by1957steelreplacedaluminium)http://www.voitures-d-ingenieurs.com/biography.htmDisruptiveTechnologiesforLightMetals,April,2006AluminiumfromCanstoCarsSpotweldedaluminiumbodyonasheetaluminiumfloorreinforcedwit
6、hextrudedtubesandsidesills.ThealloyusedwassimilartoAA5754.Panhardmanufacturedover50kaluminiumintensivecars.DynaPanhard(1954)Thefirstproductioncartousealuminiumasastructuralmaterialforitsbodyshell.Itwaspoweredbya850cctwo-strokeengine,weighedonly629kgandcouldcarrysixpeople.DisruptiveTechnolo
7、giesforLightMetals,April,2006AluminiumfromCanstoCarsDescription:AudiSpaceFrame(ASF)AudiA8ASF(1994)SOP:1994Weight:BIW+closures:249kgNumberofparts:334Volume(cars/year):16,000(105,092by2002)Joiningmethods:·Resistancespotwelds:500·Clinches:179·Selfpiercingrivets:1
