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1、APSStandards–AutolivChinaName–APSS011APSStandardAutolivCHINAZeroDefectAPSS011Distributionto:AutolivChinaAPSManagers,AutolivChinaPlantManagersAuthor:CarlHuXXApprovedby:FredericBurguezVersion:1.2Releasedate:29-06-2014Pages:5APSS011version1.2/21-08-2012Page8of8APSStandards–AutolivChinaN
2、ame–APSS011TableofContentsAPSS011INTRODUCTION31PURPOSE32SCOPE33RESPONSIBILITY34PROCEDURE35REFERENCES86APPENDICES86.1AppendixA–VisualBoard86.2AppendixB–DefectRecord86.3AppendixC–DefectCalendar86.4AppendixD–ActionRegister87MODIFICATIONINDEX8APSS011version1.2/21-08-2012Page8of8APSStanda
3、rds–AutolivChinaName–APSS011Introduction1PurposeThepurposeofthisstandardistodescribeAutolivChina’szerodefectactivity.Thisactivityiscreatedtogiveopportunitytore-setqualitymindsetofallemployeesinautolivplant.2ScopeAllplantswithinAutolivChina3ResponsibilityItistheresponsibilityofthesite
4、APSleaderandPQMtoplan,implementandexecutethisstandard4Procedure4.1Thezerodefectactivityistheteamworkingenba.ParticipantshouldbePlantManager,ManufacturingManager,AMCManager,PQM,PQ,PE,SQE,IE,CQ,COP,APSetc.4.2Whatisdefect?4.2.1NCE/NCM4.2.2CustomerPPM4.2.3Componentsdefect•Componentsdefec
5、tthatisassembledtotheproduct•Componentsdefectthatisfoundbeforeassembletotheproductandafterincoming4.2.4Droppeddownparts4.2.5DefectonachangeoverSettingpieceisdefinedinthestandardduringchangeover,suchlikediecastingprocess,webbingprocessetc.4.2.6DPMUItincludesalldefectsrecordedthroughou
6、ttheprocessstepsthatcauseunitsandpartstoberejected,reworked,re-runorscrapped.Defectsarerecordedindependentfromtherootcause:subsupplier,tooling,maintenanceorhandling–allpartsorunitswhicharenotpassingfirsttimethroughthelineAPSS011version1.2/21-08-2012Page8of8APSStandards–AutolivChinaNa
7、me–APSS0111.1.1.1DPMUTableInthetablebelowsomeissuesareexplained,howtheyshallbecountedornotcountedintheformulaforDPMU:1.1.1.2Re-RunRepeatingaprocessstepwiththesamepart(e.g.repeatingoftestingoperationsorfoldingabaga2ndtime)1.1.1.3ReworkAllcorrected/repaireddefectsinoroutoftheprocessflo
8、wandwhichisn
