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1、©2001CorporateExecutiveBoardChallenge#1:AssimilatingLeanintoLegacyManufacturingSystemsCapability#1:StructuralInitiativeIntegration“Pacemaker”ProductionSchedulingCompanyProfilePracticeinBriefDelphiAutomotiveistheworld’slargestmakerof•Thecombinationofacomplex,globaloperationsnetworkandtheautomotiv
2、eparts,withapproximately197operatingneedtoberesponsivetoanincreasinglydiversecustomerbasehassitesin43countries.Itsproductsincludebrakes,ledDelphitorethinktheuseofERPinproductionscheduling.chassis,enginesandsteeringsystems.•Delphiisinstitutingseveralflow-enablingproductionpractices,FinancialFunda
3、mentalsincludingtheimplementationofasoftware“Pacemaker”tosupportdemand-flowmanufacturing.•FY2000Sales:$29.1Billion•TheimplementationoflevelschedulingacrossDelphi’ssupplier•FY2000RONA:11.0%andlogisticsnetworkbyusingitsPacemakerandERPsystemhas•Five-YearRevenueGrowth:24.5%CAGRcontributedtosubstanti
4、alimprovementindelivery,qualityandinventoryperformance.33“Pacemaker”ProductionScheduling34ManymanufacturingcompaniesTheNeedforERP,theNeedforLeanareallocatingincreasedresourcestoinvestmentsinbothERPsystemsandmethodologiesdesignedtoTomanageanincreasingly…andanincreasinglydiversecustomerenhancedema
5、ndresponsiveness.globaloperationsnetwork…basefocusedonresponsiveness…DrivenbytheincreasingcomplexityGlobalOperatingPresencebyRegionNon-GMRevenueasPercentageofTotalofitscustomerbase,DelphiAutomotivehasdevelopedtheDelphiAutomotive,October2001DelphiAutomotive,1997–PresentDelphiManufacturingSystem,C
6、ustomerwhichcombinesthebenefitsofERPCentersandManufacturingJointTechnicalCustomersinclude:withleanmanufacturingtechniques.RegionsSalesOfficesFacilitiesVenturesCentersDaimlerChrysler,Renault-Nissan,Asia/Pacific141819460%Fiat,Toyota,PSA,Volkswagen,Ford,Isuzu,BMW,HyundaiEurope/Mideast/2278910Africa
7、33%Mexico/29%648104lSouthAmerica30%22%24%l18%lUnitedStates/l1153614lCanadaTotal5319744320%1997199819992000June2001…DelphicreatestheDelphiManufacturingSystemtosupportleanadoption……andimplementsanERPsystemDelphiManufacturingSy
