生物反应器课件PATIntrodu

生物反应器课件PATIntrodu

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时间:2019-07-13

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1、PATIntroductionPATProcessAnalyticalTechnologyWhatisPAT?WhatisPAT(andwhatisn’t)?PATEnabledSCADASomeKeyElementsofaPATincombinationwithSCADASpectrometryMetadata&ExperimentalcontextGettingmorefromyourdataIsPAT?Installingsomeshinynewequipment?Connectingane

2、wprobe/cellcounter toabioreactor?AlreadystandardpracticeinBioprocess development?Littlebusinessbenefittoearlybioprocess development?AnimportanttoolforQualitybyDesign?WhatisPATProcessanalyticaltechnology(PAT)hasbeendefinedbytheFDAasamechanismtodes

3、ign,analyze,andcontrolpharmaceuticalmanufacturingprocessesthroughthemeasurementofCriticalProcessParameters(CPP)whichaffectCriticalQualityAttributes(CQA).PATshouldaddressuncontrolledprocessvariationtomitigateriskofuncontrolledproductvariabilityPATSolut

4、ionsshouldbeanintegralpartofaQualitybyDesign(QbD)strategyLongtermgoalsreduceproductioncyclingtimepreventrejectionofbatchesenablerealtimereleaseincreaseautomationimproveenergyandmaterialusefacilitatecontinuousprocessingHowdowegetthere?Defineprocessandp

5、roductqualityWhatcausesvariance?Whatiscritical?UnderstandtheprocessHowcanwecontroltheprocesstothedesiredendproductquality?Onlinemonitoring(nearinfrared)Howdowegetthere?EliminateprimarysourcesofvarianceMediumcomposition:fromundefinedmedium(containingpr

6、oteinextracts),tochemicallydefinedmediumwithbalancedC/NratioInoculum:reproducibleseedlotpreparation,freezeatfixedOD,duringmid-loggrowthphase.DefineQualityWhereshouldwefinish?ExperimentaldesignDesignspaceControlspaceFrom:D.Low,AmgenBioProduction2006,Du

7、blinTools:SCADAIsthetechnologyfitforpurpose?Howmuchdata?Howwillyoustoreit?Howwillyouannotatedata?IsthePATapplicationgoingtobeon-line?IssoftwareOPCcompliant?Ifnot,haveyouassessedinterfacingcosts?Tools:NIRFullSpectrumNearInfraredVibrationalspectroscopy(

8、800–2500nm)Non-invasiveopticalsensingNIRhaswidespreadacceptanceinpharmaceuticalmanufacturingOperational&TechnicalFlexibilityCostEffective,Robust&ScalableTools:NIRHowever,Chemometricmodelsarerequiredtoextractbiomass,metabolite&catabolitedata(ot

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