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1、带式输送机安装工艺指导书工艺名称Processname工艺要求Processrequest公差Tolerance质量问题QualityQuestion解决办法Solution地基Foundation按照带式输送机的安装尺寸,核实安装基础是否符合要求,测量安装基础是否在同一水平面上(指横向)Accordingtotheinstallationsizeofthebeltconveyor,Verifyinstallationbaseisinlinewiththerequirements,Whethermeasuringinstallationbasedonthesamehor
2、izontalplane(Referstothehorizontal)水平面公差1/1000Leveloftolerance1/1000地基水平FoundationLevel可用垫片调整到水平为止Availableshimadjustmentatthelevel带式输送机安装中心线Thecenterlineofthebeltconveyorinstallation按总装图的安装尺寸要求,将其尺寸复制到地基上,划完线后,再由工程质检进行检验确认Accordingtotherequirementsofassemblydiagramofinstallationdimensio
3、n,Itssizeiscopiedto滚筒及托辊轴线对输送机机架中心线的垂直度2/1000,两相邻托辊对角线≤3mmPulleyandrollerlinetothecenterlineoftheconveyorframe先将头尾架划好中心,再用软线弹出带式输送机的中心线,根据中心线两侧分画中间架及支脚线Centerheadtailrackrowfirst,Popupthecenterlineofbeltconveyorwiththefoundation,Afterdrawtheline,Confirmedbythetestengineeringqualityinspec
4、tionagainverticaldegree2/1000,Twoadjacentrollersdiagonal≤3mmasoftlineagain,Accordingtothecenterlineonbothsidesofthepictureframeandthelegline头尾架Headandtailframe在经检验合格后的安装中心线上,进行头尾架的安装所用工具千坠、水平尺、差尺,主要测量头、尾架、滚筒座是否在同一水平面上(要求1/1000),尔后测出滚筒轴线对输送机中心线的垂直度(要求2/1000)Intheinspectionqualifiedafterth
5、einstallationofthecenterline,Theheadandtailrackinstallationtoolsusedforthousandpendant,spiritlevel,ruler,mainlymeasuringheadandtailframe,pulleyisinthesamehorizontalplane(request1/1000),Thenmeasurethe水平公差1/1000垂直公差2/1000Theleveloftolerance1/1000Theverticaltolerance2/1000地基不平,头尾架变形Thefound
6、ationuneven,Headtotailframedeformation①地基不平可用垫片进行调整;②机架变形可调整机架(1)thefoundationunevengasketavailabletoadjust(2)theframedeformationadjustableframeverticalityofcylinderaxisofthecenterlineoftheconveyor(request2/1000)支腿landingleg首先检测支腿是否变形,方法是测量两立柱的对角线,观测两立柱是否在同一平面上,确认无质量问题后,按地脚线进行安装,安装后确保支腿两
7、侧立柱的直线度在任意25m长度内,公差为5mm,输送机长度≤100m,直线度10mm>100-300m,直线度30mm以内ThefirstDetectingwhetherthelegtransformation,Methodsarethetwopillarofdiagonalmeasurement,Ifobservedtwocolumnsonthesameplane,Afterconfirmedwithnoqualityproblem,Accordingtotheanchorlineinstallation,Afterinstallati