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1、上海交通大学硕士学位论文基于WITNESS仿真的分组装配拉动生产系统研究姓名:杨枨申请学位级别:硕士专业:管理科学与工程(工业工程)指导教师:江志斌20070228上海交通大学硕士学位论文产控制策略,运用零件分组后“对应组拉动”的思想指导生产过程。4、基于上述设计思路,借助离散事件动态仿真软件WITNESS,建立制造过程仿真模型。并采用实验设计中的响应曲面优化方法分析仿真数据,建立决策变量与响应变量之间的函数关系,最终得到决策变量的最优设置,为企业实际生产以及今后进一步完善系统提供了决策基础。关键词:分组选配法,WITNESS,拉动生产,实验设计
2、,响应曲面优化IV上海交通大学硕士学位论文STUDYONSELECTIVEASSEMBLYSYSTEMBASEDONWITNESSABSTRACTForthecompanyadoptingtheselectiveassemblymethod,designandcontroloftheproductionsystemwillhaveanimpactonthedeploymentoftheresources,operationefficiencyandthetotalrevenue.Thisstudyfocusesonthesectionofthep
3、roductionmanagementbyconsideringtheinfluenceofassemblymethodontheoperationalperformanceofthemanufacturingsystemandcombingtheproductdesignandproductionsystemdesigntoanalyzethefeaturesofthesystem,setupasimulationmodelandoptimizeit.Thestudyensuresthereliabilityandeconomicalprope
4、rtyoftheproductionprocessaswellasthereasonalizationofthesystem,providingamodelandtheorybasisforthecompanieswiththesimilarproductionrequirements.Thedetailsinclude:1.StartingfromtherealproductionproblemsofP-NozzleproductionlineinRBCD,thisthesisanalyzesthefeatures,componentsando
5、perationalpatternoftheproductionsystem.Thenamathematicalmodelisdevelopedfortherealsituationoftheproductiononasimulationplatform.2.Thisthesisfocuseonthedesignofthedimensionoftheshaftinthestochasticproductionsituation,whereselectiveassemblymethodisadopted.Thedimensionoftheshaft
6、istakenasaninputofthesimulationmodelandisV上海交通大学硕士学位论文optimizedbysimulationoptimizingmethod.3.Duetodifferenceindimentionaldistribution,thenumberofshaftsmaybedifferentfromthatofholesforagivendimentioanlgroup,andthusanadditionalprocessingprocedureisrequiredtorefinethesurpluspar
7、ts.Tocopewiththissatiation,theproductionprocessisre-desingedinthethesie.Inordertoshortentheordercompletiontimeandreducethemanufacturingloss,themainresearchofthethesieincludeproductionprocess,groupingassemblingmethod,designofgrindingprocess,andtherationalsettingofproductionpar
8、ameters.Also,aspecialpullprocesscontrolmodeisproposed,thatis,process