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1、摘要主轴是高速加工机床的核心功能部件,它的好坏直接影响整个机床的使用性能,这就要求我们在设计工艺流程时做更深一步的研究。本次设计针对车床主轴的工艺规程,开展了比较系统的设计研究工作。车床主轴既是单一轴线的阶梯轴、空心轴,又是长径比小于12的刚性轴。主要加工表面是内、外旋转表面,次要表面有键槽、螺纹和端面结合孔等。它的机械加工主要是车削和磨削,其次是铣削和钻削。根据其结构特点和精度要求,在加工过程中,对定位基准的选择、加工顺序的安排以及深孔加工、热处理工序等均应给予足够的重视。在车削时,采用一夹一顶或两顶尖的形式。避免了轴的径向圆跳动,保证了加工中工件的稳定性
2、,也使工件达到尺寸精度。磨削时,采用专用磨孔夹具,使工件轴线与夹具中心线保持一致,保证了磨孔时内孔加工的精度。车削、磨削时采用专用夹具、刀具、量具,不但保证了尺寸精度,也是为了达到轴与其它零件组装时的公差与配合精度。为了保证主轴的切削性能,成品具有耐磨性、抗震性及足够的硬度,在不同的加工阶段之间安排热处理。车床主轴是代表性零件之一,加工难度较大,工艺路线较长,涉及到轴类零件加工的许多基本工艺问题。.关键词:工艺规程,夹具,刀具,量具,尺寸精度,耐磨性,公差与配合AbstractThemainaxleprocessesenginebed'scorefuncti
3、onalunithighspeed,itsqualityimmediateinfluenceentireenginebed'soperationalperformance,thisrequestsuswhendesignsthetechnicalprocesstododeeperstepresearch.Inviewofthisdesign,hasdonethequitesystematicdesignresearchwork.Thelathemainaxleisnotonlythesolespoolthread'sstepsandladdersaxis,t
4、hecanon,isalsothelengthtodiameterratioissmallerthan12rigidaxes.Themainprocessingsurfaceistheinsideandoutsiderevolvingsurface,thesecondarysurfacehasthekeyslot,thethreadandtheendsurfaceunionholeandsoon.Itsmachine-finishingismainlytheturningandthegrinding,nextisthemillinganddrillstrun
5、cates.Accordingtoitsuniquefeatureandtheaccuracyrequirement,intheprocessingprocess,tolocatethedatumthechoice,theprocessingsequencearrangementaswellasthedeepholeprocessing,theheattreatmentworkingprocedureandsoonshouldgivetheenoughvalue.Whenturning,assoonasusesclampsortwoapex'sforms.H
6、asavoidedtheaxisradialdirectioncirclebeat,hasguaranteedintheprocessingtheworkpiecestability,alsoenablestheworkpiecetoachievethesizeprecision.Whengrinding,usesthespecial-purposehoningjig,causestheworkpiecespoolthreadmaintainsconsistentwiththejigmiddleline,hasguaranteedwhenthehoningi
7、nholeprocessingprecision.Whenturning,grindingusestheunitclamp,thecuttingtool,themeasuringinstrument,notonlyhasguaranteedthesizeprecision,isalsotoachievetimetheaxisandothercomponentsassemblycommondifferenceandthegradeoffit.Inordertoguaranteethatthemainaxlehastheresistancetowear,thea
8、nti-knockingpropertyandthe