立轴行星式搅拌机参数选择与试验

立轴行星式搅拌机参数选择与试验

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时间:2019-02-01

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1、AbstractAsphalt-cementmotor(CA)isanequipmentusedformixingandperfusion,whichplayacriticalroleinconstructinghighspeedrailway.TheCAmixerisakeyfunctiondeviceoftheCAmotor.TheperformanceevaluationsoftheCAmixerimpactdirectlyonthecriteriaoftheuniformity,theexpans

2、ionratio,theaircontent,thefluidityetc.oftheCA,bywhichareusuallyusedtoevaluatethestability,thereliabilityandthedurabilityoftherail.Regardingasitsbetterperformance,theverticalshaftplanettypemixeriswidelyusedinconstructing.Inthisresearchanewmodelofthevertica

3、lshaftplanettypemixerispresentedbasedonthecomparisonbetweenallexistingprototypesandthetechnologiesofverticalshaftplanettypemixer.Thisnewtypeisdrivedbythefrequencyconversionmotorwithcapabilityofmultitronicfrom0to200r/min.Drivingmechanismisconfiguratedwitht

4、hereducerandaccelerater.Comparingwiththetraditionalmixerthenewmodelpossessoftheadvantagesofmorecompactform,steadiertransmission,higherrotaryspeedandmoreuniformityresultingfromthemultilayerconstructionandhelicaldistribution.Thedesignofthemachineisaccomplis

5、hedbyPro/Esoftware.ThedynamicmodelsofthemixerareestablishedandsimulatedbyPro/Emechanism.Thereasonabilityofthedesignisverifiedbyanalysisofthedisplacementcurves,thespeedcurvesandpathofthemechanismofthemixer.Theanalyticalresultsshowthatthevalidationofthedesi

6、gnisverifiedandthemovingtrailofbladesiscomplicatedwithoutdeadband.Themixingparametersofthenewiscrosstestedbyusingtheprototypeoftheverticalshaftplanettypemixer.Theoptimalmixingisdeterminedbyanalyzingthetestresults.Themixingprocedureisdeterminedasfollow:fir

7、stlythemulseal,waterandwaterreducingagentisaddedandmixedslowly,secondlythepowerisaddedandmixedfast,finallytheantifoamingagentsisaddedandmixedslowly,thespeedandtimeconsumptionconcernedwithdifferentstepsisdeterminedasfollow:40r/min,130~140r/min,50~60r/minan

8、d1.0s,2.0~3.0s,2.0~2.5s.Theverticalshaftplanettypemixerisprovedtogetmoreadvantagesthanthedual-axialmixerbythecontrasttests.Keywords:verticalshaftplanettypemixer,CA,mixerparameter,experimentalstudy,parameterselection

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