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1、上海交通大学工程硕士学位论文高铅青铜双金属轴承离心铸造及其铅偏析的研究RESEARCHONCENTRIFUGALCASTINGANDLEADSEGREGATIONOFTHEBIMETALLICBUSHOFHIGHLEADBRONZEABSTRACTThemicro-structureofbimetallicbushofhighleadbronzeshouldbemanysoftleadparticlesdistributedinthecoppermatrixhomogeneously.Thiskindofbushhashighfatiguestrength,g
2、oodwear-resistance,lubricatingabilityandthermalconductivity,italsohassmallcracktendencyundertheimpactload,whichisaworthymaterialofbushes.ItcanaffordtheaccordantbushesofCenterlessGrindersofhighprecision,highspeedandhighefficiencyinourcompany.Nromally,thereexistsleadsegregationinthebu
3、sh.Inthispaper,thisdefectwasanalyzedtheoretically,andthereasonofleadsegregationwasdiscussed.Therelationshipbetweentendencyoftheleadsegregationandtherespectivetechnologicalparameters,suchasrollingrate,air-coolingtimeetc.werealsodiscussed.Throughestablishingamathematicalmodel,therange
4、oftheoptimalprocessingparameterswerefoundouttheoretically.Onthefoundationoftheoryanalysis,aseriesoftechnologicaltestswerecarriedoutbychangingheatingmethod,pouringtemperature,pouringvelocityandair-coolingtimeetc..Metallographysampleswereanalyzedrespectively.Optimizingparameterswhichc
5、angetmimmumleadsegregationwasobtainedbyanalyzingthetestresults.Thereislimitationwhenjustchangetechnologicalparameters,Theinfluenceofadditionofminorelementontheleadsegregationinhighleadbronzeswasalsostudied.Thetestsdemonstratedthattheadditionof4上海交通大学工程硕士学位论文高铅青铜双金属轴承离心铸造及其铅偏析的研究sulp
6、hurorrare-earthisbenefittopreventtheleadsegregation,Nickelandtincanalsopreventleadsegregation,buttheirinfluenceislessthansulphurorrare-earth.Keywords:CentrifugalCasting,TheBimetallicBush,HighLeadBronze,Segregation,TechnologicalParameters,AdditionalElement5上海交通大学工程硕士学位论文高铅青铜双金属轴承离心铸造
7、及其铅偏析的研究第一章绪论第一节本文产生的背景无锡机床股份有限公司是生产轴承磨床无心磨床内圆磨床超精机等系列磨床的生产厂家已有近百年的历史2003年公司由传统的国营体制改制为现在的民营企业后企业的经营机制更加灵活更加适应于市场经济的需要公司相继推出了一系列技术含量高磨削精度好的数控磨床及数控磨床生产线公司订单纷至沓来企业发展得更大更强无心磨床作为公司三大系列产品中的重要系列技术含量高其工作效率是所有磨床中磨削效率最高的一种无心磨床一天磨削工件的量一般是其它类型磨床的几倍甚至更多深得用户的青睐市场占有率特别高因此无心磨床产品一直是公司的主导产品之一无心磨床作为磨
8、削轴类零件外圆的磨床,零件表面粗糙度能