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1、MaterialControl/KanbanOverview物料控制/看板概述MC1Kanban_SHW_E_Apr2002Objectives目标Uponcompletionofthiscourse,youwillbeableto:通过这个课程的完成,你将会:ExplaintheMaterialControl/Kanbanprocessposter解释物料控制程序海报UnderstandtheroleofVisualManagementinestablishingKanbansystems理解可视化管理在建立物料
2、控制系统中的作用Explaintheimpactofmaterialcontrolprinciplesonsafetyandergonomics解释物料控制原理对安全和人机工程的影响AssessthereadinessofyourworkareatoimplementOnePiece/SmallLotFlow评价工作区域实施单件/小批量流程的可行性.2Kanban_SHW_E_Apr2002WhatisKanban?什么是看板?Processstepsarecontrolledbydownstreamcustome
3、rpull操作步骤被顾客需求控制Kanbanprovidesauthorizationtoperformworktoreplenishmaterial看板提供认可补充物料的重要性Kanbansignals(cards,electronicsignalorsimilarmechanisms)arehighlyvisibletoallemployees所有员工都可明确地看到看板标志Kanban=Signal3Kanban_SHW_E_Apr2002KanbanGoals看板目标Communicationbetweenp
4、rocesses过程之间交相互交流Producebasedonactualconditions,notforecast根据实际,而不是预测来进行生产Setsthepriorityofreplenishment设定补充物料的优先级Keepspeopleengagedinstandardizedprocedures人人都能参与标准化进程InventoryControl存货控制Preventsoverproduction防止过量生产Makesthecontrolofmaterialflowvisible使物料流程可视化V
5、isualManagement可视化管理Showsstorageanddeliverylocations,standardqty.andcontainertype,transportmethodorfrequency,productionstatus,etc.标出存放和交付位置标准量集装箱型号运输方法或次数生产状况Identifiesconstraints(bottlenecks)找出瓶颈4Kanban_SHW_E_Apr2002JCMSPhilosophyJCMS理念ZeroToleranceforWast
6、e决不浪费StableProductionEnvironment稳定生产环境Customer“Pull”DrivesProduction客户需求拉动生产5Kanban_SHW_E_Apr2002SupermarketExample超市模型Usuallyastandardamountofeachitemontheshelves.架子上存放标准数量的物品Peoplebuywhattheyneedandstockisreplenishedbystockpeople.人们各买所需,存货人员及时补充,Distributors
7、bringnewgoodsaccordingtowhathasbeensold.分发人员根据销售情况带来新的货物,Thereisnoplacetooverstockgoods.不允许过剩货物Manyitemsareperishable.(e.g.,milk).很多物品易变质(如:牛奶)6Kanban_SHW_E_Apr2002“Whenthecupisempty,fillitup”InOurPlants...在我们工厂里Thinkofgoodsasperishable.把产品想象成易变质品Lotsizesshoul
8、dbesmalltofacilitatequickreactiontochangesindemand.货物应小批量堆放,需求变化可快速作出反应,Processesshouldgetonlywhatisneededfromtheprecedingprocess.操作过程只需满足先前的要求,Precedingprocessesshouldhaveagivenam
