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1、11.Inventory存货Inventory:Thenumberofflowunitswithinaprocessataspecificpointintime.在一个特定的时间点上某个生产流程中产品的数量。Physicalinventoriesincluderawmaterials(RM),workinprocess(WIP),andfinishedgoods(FG).包括原材料、在制品、成品。LetRi(t)=InflowRateattimetRo(t)=OutflowRateattimet
Ri(t)-Ro(t)=InventoryAccumulat
2、ionRate
I(t)=I(t-1)+Ri(t)-Ro(t)(InventoryBalanceequation)
I(t)alsofluctuatesovertimeMeaningfulMeasurement:AverageInventory(I)
12.Little’sLawLittle’sLawstatesamathematicalrelationshipbetweenthroughputrate,throughputtimeandthenumberofwork-in-processinventory.Inventory=ThroughputxFlo
3、wTime
I=RxT
Turnover=Throughput/Inventory
=1/T
Forgivenlevelofthroughputinanyprocess,theonlywaytoreduceflowtimeistoreduceinventory,andviceversa.给定水平下的产出,缩短生产时间的唯一途径就是减少存货,反之亦然。13ThefollowingBenefitsofshorterflowtime?(1)Flowtimeaffectsdeliveryresponsetime,Make-to-orderProductionsys
4、tem:fasterresponse缩短交付响应时间。
(2)Little’sLaw:lowerinventory更低的存货
(3)NewProductDevelopment:earlymarketintroduction.更早的市场导入
(4)Productswithshortseasons(e.g.fashiongoods):delayproduction短季商品的提早入市
13.CapacityProcessCapacityisthemaximumsustainableFlowRate(Throughput)ofaprocessTheCapacity
5、foraprocess,thelesssituationswherewehavesufficientsupplytomatchdemandProcessCapacityDependingontheflowunit,thenetworkstructureofactivitiesandbuffers,theresourcesallocatedtoperformthem,operatingpolicies流程能力取决于流动单元,缓冲与活动的网络结构,资源分配,运营策略等FlowRate=Min{AvailableInputrate,DemandRate,Proc
6、essCapacity}ActivityCapacity:Itdependontheresourceallocation,resourcecharacter(resourceflexibility,LoadBatch),timeavailable,etc(1)ActivityTime:thetimerequiredbyatypicalflowunittocompletetheactivityonce
(2)Visits:reworkrequiresactivitiestoberepeatedseveraltimes
(3)WorkContent:theac
7、tivitytimemultipliedbytheaveragenumberofvisitstothatactivity.TheoreticalCapacity(1)Theoreticalcapacityofaresourceunit:Maximumsustainableflowrateifitwerefullyutilizedduringitsscheduledavailability.
(2)TheoreticalcapacityofaTask/activity:Thesumofthetheoreticalcapacitiesofallresource
8、unitsallocatedtothisactivity
(3)T