汽车盘式刹车片生产工艺

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1、汽车盘式刹车片生产工艺汽车盘式刹车片生产工艺一、产品各部分名称(如图所示)：产品按大类共分两部分：即五金配件部分和粉料部分1、五金配件部分：hardwarefittingparts编号serialnumber名称tag1钢背backplate13背孔backhole14倒角chamfer15凸钉protrudingnail5卡簧6弹簧spring7报警器annunciator8铆钉rivet9防震板shim10铁线thread11导线lead12垫片thread2、粉料部分：powderparts编号

2、名称2总体粉料collectivitypowder3粉料锯槽slot4粉料的倒角chamfer二、PAD盘刹生产工艺流程：1、各工序工艺名称：序号工序和工艺名称1原、材料、辅料QC2钢背除油degrease3钢背抛丸4配胶mixglue5钢背涂胶gelatinize6配料mixing7冷压perform8热压curepress9热处理heattreatment10背板清洁及喷粉11移印movingpringt12喷码edgecode13磨削grinding14铆装install15收缩shrink16

3、吸塑absorbingmodel17入彩盒puttheminthecolorboxes18入箱puttheminthecolorcase19入柜puttheminthetank20入仓puttheminthestorehousetheequipmentparameterandthemostlyreferencepointoferveryworkingproceduretechnical2、各工序工艺的设备参数及主要控制点：2.1、原材、辅料QC控制点：originalmaterialassistmat

4、erialQCreferencepoint原料：外观、颗粒度大少、理化试验等；material：appearancegrainsizetest材料：五金配件的外观、装车尺寸，总长、总宽、平面度、厚度、配件与配件的配合rawmaterial：hardwarefittingappearanceinstalledsizechieflengthchiefwidthplanedegreethicknessthesizeofthemachingfittings尺寸等；粘胶的外观、供方检验报告、试产的剪切效果；静电

5、粉沫的外观，试产的MEKmucilageglueappearancesupplier'stestreporttial-producecuttingeffectstaticpowderappearancetrial-produceMEK固化程度及画格附着力的程度；辅料：外观、规格尺寸、供方检验报告及试产结果等；gasolinecontainer2.2、钢背除油1,如图所示：控制点：referencepoint汽油的投量；thecapacityofthegasoil钢背的投放量；thequantityof

6、thebackplate钢背浸泡时间；thetimeofthedippedbackplate汽油本身的清洁度；gasoilpureness检验点：testpoint表面的清洁度；surfacetidy干燥度；dryness2.2、钢背除油2,如图所示：控制点：referencepoint脱脂剂的投放量及清洁度；degreaseuseweightandcleaness钢背的投放量；backplateusequantity滚筒转速的变频开关调节；rollerrotatespeed'sfrequencyco

7、nversionswitchadjust脱脂剂及清水的加热温度控制；thesuitabaltemperatureofthedegreaseandwater检验点：inspectionpoint钢背表面的清洁度；thebackplatesurfacecleaness干燥度；dryness2.3、钢背抛丸如图所示：控制点：referencepoint钢丸直径大小及投放量；steelpilldiameterandusequantity抛丸时间；钢背投放量；backplateusequantity电流表电流的

8、正常情况；检测点：inspectionpoint钢背清洁度；cleaness钢背平面度；planess钢背粗糙度；coarseness2.4、配胶如图所示：控制点：referencepoint胶与酒精的配比；glueandalcoholmixedratio电子称的准确度；themicetyoftheelectricweigh每份胶的重量；glueweight搅拌时间；mixedtime搅拌方法；mixedmethod搅刀的速度；mixreamerspee