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1、重庆工商大学2009届毕业“论文”设计题目:B650带式输送机驱动装置子题目:轴系设计计算专业:机械设计及自动化姓名:×××班级:×××指导教师:王永安起止日期:2012年1月18日至2012年5月18日I目录1设计题目·································································12工况条件·····························································13减速器类型····································
2、································14动力参数·······························································15轴系的设计计算·····························································25.1高速轴的设计计算··················································25.2中间轴的设计计算········································
3、············45.3低速轴的设计计算·························································55.4轴承的设计························································75.5键的设计计算························································106轴工作图·································································1
4、27参考文献·······························································12I1.设计题目1.1主标题:B650带式输送机驱动装置设计。1.2副标题:轴系设计计算2.工况条件:B650带式输送机由电动机驱动,传动滚筒驱动合力F=6500N,输送机带速υ=2.5m/s,输送机传动滚筒直径D=500mm(包胶),输送机工作寿命10年(每天工作8小时,每年工作300天),单向运转,有粉尘,室内工作。3.减速器类型采用锥-斜齿轮直角轴两级齿轮减速器。4.动力参数4.1驱动装置所需的动力参数列于下表:轴编号电
5、动机减速器传动滚筒O轴Ⅰ轴Ⅱ轴Ⅲ轴Ⅳ轴转速r/minn0=970n1=970n2=381.89n3=95.49n4=95.49功率kWP0=20.2P1=20.06P2=18.86P3=17.38P4=17.09转矩N·mT0=60.23T1=59.78T2=338.82T3=1378.2T4=1709.2两轴连接联轴器齿轮齿轮联轴器传动比ii01=1i12=2.54i23=4i34=1传动效率ηη0=0.99η1=0.94η2=0.96η3=0.98124.2齿轮受力情况列于下表:齿轮位置Ⅰ轴Ⅱ轴Ⅲ轴z1=19z2=66z3=21z4=84圆周力Ft/NFt1=
6、1592.5Ft2=1592.5Ft3=7879.5Ft4=7879.5径向力Fr/NFr1=539.3Fr2=539.3Fr3=2936.2Fr4=2936.2轴向力Fa/NFa1=212.4Fa2=212.4Fa3=1729.5Fa4=1729.5法向力Fn/NFn1=1694.7Fn2=1694.7Fn3=8584.8Fn4=8584.85.轴系的设计计算5.1高速轴的设计计算1)已知条件高速轴(轴I)传递功率P1=20.06kW,n1=970r/min,小齿轮大端分度圆直径d1=91mm,齿宽中点处分度圆直径dm1=(1-0.5ΦR)d1=75.075mm
7、,齿轮宽度b=60mm。2)轴的材料选择选用45号钢,调制处理,热处理硬度HB217~255。3)轴的强度计算轴的强度计算均按照实心轴进行计算(1)按扭转强度计算d1≥=A=115×=31.56mm式中:T1—高速轴传递的扭矩,T1=59.78N.m;[τ]—许用切应力,查表5-1-7得[τ]=35MPa,A=11512按照表5-1-8,该轴增大后的直径31.56+31.56×5%=33.14mm(2)按弯矩合成强度计算校核σ=≤[σ-1]d=式中:σ—轴截面的工作应力,MPaM—轴截面的合成弯矩,N.mmα—脉动循环系数,α=0.6T—轴截面的转矩,N.mm[σ
8、-1]—许
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