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ID:10491946
大小:1.16 MB
页数:17页
时间:2018-07-07
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1、TheInjectionMolding1、TheinjectionmoldingInjectionmoldingisprincipallyusedfortheproductionofthethermoplasticparts,althoughsomeprogresshasbeenmadeindevelopingamethodforinjectionmoldingsomethermosettingmaterials.Theproblemofinjectionamethodplasticintoamoldcavityfromareservoirofmeltedmat
2、erialhasbeenextremelydifficulttosolveforthermosettingplasticwhichcureandhardenundersuchconditionswithinafewminutes.Theprincipleofinjectionmoldingisquitesimilartothatofdie-casting.Theprocessconsistsoffeedingaplasticcompoundinpoweredorgranularformfromahopperthroughmeteringandmeltingsta
3、gesandtheninjectingitintoamold.Afterabriefcoolingperiod,themoldisopenedandthesolidifiedpartejected.Injection-moldingmachineoperation.Theadvantageofinjectionmoldingare:(ⅰ)ahighmoldingspeedadapterformassproductionispossible;(ⅱ)thereisawidechoiceofthermoplasticmaterialsprovidingavariety
4、ofusefulproperties;(ⅲ)itispossibletomoldthreads,undercuts,sideholes,andlargethinsection.2、Theinjection-moldingmachineSeveralmethodsareusedtoforceorinjectthemeltedplasticintothemold.Themostcommonlyusedsysteminthelargermachinesisthein-linereciprocatingscrew,asshowninFigure2-1.Thescrewa
5、ctsasacombinationinjectionandplasticizingunit.Astheplasticisfedtotherotatingscrew,itpassesthroughthreezonesasshown:feed,compression,andmetering.Afterthefeedzone,thescrew-flightdepthisgraduallyreduced,forcetheplastictocompress.Theworkisconvertedtoheatbyconductionfromthebarrelsurface.A
6、sthechamberinfrontofthescrewbecomesfilled,itforcesthescrewback,trippingalimitswitchthatactivatesahydrauliccylinderthatforcesthescrewforwardandinjectsthefluidplasticintotheclosedmold.Anantiflowbackvalvepresentsplasticunderpressurefromescapingbackintothescrewflight.Theclampingforcethat
7、amachineiscapableofexertingispartofthesizedesignationandismeasuredintons.Arule-of-thumbcanbeusedtodeterminethetonnagerequired17foraparticularjob.Itisbasedontwotonsofclampforcepersquareinchofprojectedarea.Iftheflowpatternisdifficultandthepartsarethin,thismayhavetogotothreeorfourtons.M
8、anyreciproca
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