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1、摘要输煤系统是电厂的重要组成部分,电厂输煤系统运作的性能关系到电厂生产效率以及工人的身体健康。由于早期的输煤系统的自动化水平不高,人工作业量大,维护困难等缺点,与现代化工业需求不相适应,因此提高输煤系统自动化程度是必然选择。电厂输煤以往的控制方式落后,本文采用S7-200系列的PLC,以PLC为核心,设计电厂输煤控制系统,实现输煤系统的启停,进煤量的检测与调节,及备用系统自动切换功能。首先从输煤系统工艺流程出发,对控制系统分析,设计合理的方案。其次,在硬件部分中对各设备选型,分析需要控制的量,有称重信号,速度信号,报警信号,各设备启停,进煤量调节。以S7-200PLC作为主控制器,设计
2、电机和变频器的控制电路,绘制电气控制原理图,通过PLC对变频器的控制达到对皮带机运行速度的控制,从而实现进煤量的调节。最后,在软件部分,设计系统流程图和编写系统的控制程序,以及对组态监控界面的设计实现对系统的监控。在这输煤系统中,进煤量控制调节由触摸屏监控,不用在工业现场人工操作,减少工作量,提高输煤效率。关键词:输煤系统;PLC;变频器;监控IVAbstractThe coal handling system is an importantpartofpowerplant,andtheoperatingperformanceofcoalhandlingsystemwillaffect
3、theproductivityofapowerplantandthehealthofitsworkers.Sincetheearlycoalhandlingsystemshavethedefectssuchaslowautomation level, a large amount of manual work andmaintenancedifficulties,whichareincompatiblewiththeneedsofmodernindustry,increasingtheautomationslevelofcoalhandlingsystemisinevitable.Th
4、epreviouscontrolmethods of the coal handling system arebackward.ThisthesisusedtheS7-200seriesofPLCasthecoretodesignthecoalhandlingcontrolsystemwhichcouldrealizestartandstopofcoalhandlingsystem,detectionandregulationofcoalfeedandautomaticswitchingofbackupsystem.First,withthetechnologicalprocessof
5、thecoalhandlingsystemasastartingpoint,itanalyzedthecontrolsystemanddesignedareasonableplan.Second,inthehardwarepart,itselectedvariousdevicesandanalyzedtheamounttobecontrolled,suchasweighingsignal,speed signal, alarm signal, motor start-stop aswellascoaltestingandregulation.WithS7-200PLCasthemast
6、ercontroller,itdesignedthecontrolcircuitofmotorandtransducer,drewtheelectricalcontrolschematics,andrealizedcontroloverthebeltconveyorspeedthroughcontroloverinverterviaPLC,soastoregulatethecoalfeed.Finally,inthesoftwarepart,itdesignedthesystemflowchart,wrotethesystemcontrolprogram,anddesignedthec
7、onfigurationmonitoringinterfacetomonitorthesystem.Inthecoalconveyingsystem,coalfeedcontrolandregulationaremonitoredviathetouchscreen,whichrequiresnomanualoperationintheindustrialfield,reducesworkload,andimprovesthecoalhandli