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时间:2020-03-29
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1、HowSurfaceTreatmentsKeepMoldsOperatingLongerImportanttipsandinformationaboutmoldcoatingstohelpyouachievethelevelofproductionthatyouandyourcustomersdesire.BySteven.BalesMoldmakingtechnologyJanuary2006AbstractThere’sanawfullottoknowthesedaysaboutmoldingplast
2、icandhowtogettheverybestperformancefromthevaluabletoolsyoubuildorrun.Thisguidehasbeenwrittentoprovideimportanttipsandinformationaboutmoldcoatings.Afterreadingthis,youshouldhaveaverygoodideaofwhatcoatings—fromtheverytraditionaltotheverylatest—willhelpyoutoa
3、chievethelevelofproductionyouandyourcustomersdesire.Afterall,thesetoolsareaninvestmentandtheyneedtobeprotectedforthelifeoftheproductstheymold.KeyWordsmoldcoatingspreventivemaintenance(PM)programbenefitnickelCobaltdiamond-chromenickel-PTFEnickel-boronnitrid
4、eelectrolessnickeltextureTheKeyRoleofCoatingsBeforeintroducingyoutothewiderangeofcoatingsonthemarkettoday,it’simportanttonotetherolecoatingscanplayinaneffectivepreventivemaintenance(PM)program.PMisreallythekeytoprotectingyourtooling,yourinvestment.Why?Beca
5、useitsavestimeandmoney.Onceyouinvestinamoldcoatingtoimprovetoolperformance,thenaPMprogramisalwaysagoodideatoensureyougetthemaximumbenefit.Thesetwostepsshouldbeagiveninanyshop.Remember,nocoatinglastsforever,andproducingsubstandardpartsfromamoldwithaworncoat
6、ingisnowaytowincustomersandstayprofitable.PMisprobablythemostcost-effectivestrategyyoucanputinplace.Thekeyistoeducateyourpersonnelonhowmoldcoatingswearduringproduction.Everycoatingisdifferent,soit’sofbenefittohaveemployeeslearnhowtotellwhenthecoatingisshow
7、ingdeterioration,especiallyinhigh-wearareassuchasgatesandrunners.Forexample,wearinandaroundgateareasplatedwithhardchromeisthefirstsignthatyourmoldneedsservicing.Howcanyoutellthereiswear?Thechromecoatingisapproximately20RCpointsharderthanthebasesteel,soexpo
8、sedsteelwillwearmuchfasterthanthecoatedsurfacessurroundingit,causingaslightorpronouncededgeor“step”onthesurface.Conversely,nickelwillwearalmostevenly,causingakindoffeatheringeffect,makingitmoredifficulttoreco
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