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1、EXTENDINGBEARINGLIFEAbstract:Natureworkshardtodestroybearings,buttheirchancesofsurvivalcanbeimprovedbyfollowingafewsimpleguidelines.Extremeneglectinabearingleadstooverheatingandpossiblyseizureor,atworst,anexplosion.Butevenafailedbearingleavescluesastowhatwentwrong.Afteralittl
2、edetectivework,actioncanbetakentoavoidarepeatperformance.Keywords:bearingsfailureslifeBearingsfailforanumberofreasons,butthemostcommonaremisapplication,contamination,improperlubricant,shippingorhandlingdamage,andmisalignment.Theproblemisoftennotdifficulttodiagnosebecauseafail
3、edbearingusuallyleavestelltalesignsaboutwhatwentwrong.However,whileapostmortemyieldsgoodinformation,itisbettertoavoidtheprocessaltogetherbyspecifyingthebearingcorrectlyinThefirstplace.Todothis,itisusefultoreviewthemanufacturerssizingguidelinesandoperatingcharacteristicsforthe
4、selectedbearing.Equallycriticalisastudyofrequirementsfornoise,torque,andrunout,aswellaspossibleexposuretocontaminants,hostileliquids,andtemperatureextremes.Thiscanprovidefurthercluesastowhetherabearingisrightforajob.1WhybearingsfailAbout40%ofballbearingfailuresarecausedbycont
5、aminationfromdust,dirt,shavings,andcorrosion.Contaminationalsocausestorqueandnoiseproblems,andisoftentheresultofimproperhandlingortheapplicationenvironment.Fortunately,abearingfailurecausedbyenvironmentorhandlingcontaminationispreventable,andasimplevisualexaminationcaneasilyi
6、dentifythecause.Conductingapostmortemil1ustrateswhattolookforonafailedorfailingbearing.Then,understandingthemechanismbehindthefailure,suchasbrinellingorfatigue,helpseliminatethesourceoftheproblem.Brinellingisonetypeofbearingfailureeasilyavoidedbyproperhandingandassembly.Itisc
7、haracterizedbyindentationsinthebearingracewaycausedbyshockloading-suchaswhenabearingisdropped-orincorrectassembly.Brinellingusuallyoccurswhenloadsexceedthematerialyieldpoint(350,000psiinSAE52100chromesteel).Itmayalsobecausedbyimproperassembly,Whichplacesaloadacrossthe16races.
8、Racewaydentsalsoproducenoise,vibration,andincreasedtorque.Asimilarde