《模流分析基础入门》

《模流分析基础入门》

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时间:2023-07-14

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9ÝÞßàᡂáâ>nᛛឋᛛᧇ(thermoplastics)äå?àᡂáâᛛᧇ⚩çᩞᧇéᵫᰚìஹàஹíîஹïᓾ¼ñò?K¬ᡂᨬóḄᛛ#஺nᛛឋᛛᧇàᡂáâôõᵨ┝ᔴᦪ(clampingtonnage)ᡈà(shotsize)ø;ù᧕Ḅâᘤûüý?XZ½ᵨḄᐸÿᦪᒹ᳛ஹஹᩚஹᐹᩚ஺᪷ᑖᡂ"#Ḅᜧ&'ᨵ)*+,-(1)•0ᵨ⌶#3(2)45ஹ67#3(3)8ஹↈᾙ#஺ᡂ"#Ḅ;⌕=>ᜓᒹ᪛ᾦBC#ஹᩞᧇᜐᳮHI〈ᜓஹKL#ஹMNᑴ#PQRᘤஹᛛU⌨W#XYZஹ[HᛛUᜐᳮᜓ஺2-1#\Uᐺ^Ḅᡂ"#᝞`2-1ᡠb;⌕ᒹcde(injectionsystem)ஹᐹde(moldsystem)sfde(hydraulicsystem)>Nᑴde(comtrolsystem)ஹ┝de(clampingsystem)h*ᓫᐗ஺ClampingsystemMoldsystemInjectionsystemHydraulicsystemControlsystem`2klᵨmnᛛឋᛛᧇḄᓫᩚᡂ"#2-1-1dedeᒹcᧇᧅ(hooper)ஹqrᩚPᧇs(barrel)\ᔠuᘂ(nozzle),᝞`22deḄwxyHI〈ᛛᧇzᛛᧇ{ᔊ}ᧇஹ~ஹ᣸ஹᰚᓄஹH▤஺

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63•!"=>ᨬ$Ḅ3ᦪ@•A>ᰚC!"1⛳3•!"EᡂF3+,G⊝ᐙ1•!"EᡂFHIG3Ḅ⊝ᐙ1•!"JKᧇᨬMᓄ•JᛛO⚔QR᧕•EᡂTJᵨᦔ᳛ᨬ$ᓄ•!Vᑴᐙ1XY/[XY/ᡂᕜ]XY6-1-13ᦪ@G=>3ᦪ@ḄFab=!cᵨḄdeXYஹgḄᜧiஹᡠ◤GᛛOlmஹᛛᓄஹᛛOno&"pᐹᡂrstu஺"7vwxᓫḄz{!"|}=>3ᦪ@&c⌱bvwz{ᡠGᨬi453ᦪ@஺(1)elᦪgᎷ᝞ᛛOzḄ⌕&◤⌕ᜧgḄᡂl&ᑣ⌱F3Qា஺3ᦪ@b=(c>gᛛOᡠ◤ḄXY(im)ஹᢇḄᛛOᦪg(L)ஹdeᛛOᡠ◤ḄXY(tc)ஹ2t(K),ᐸ£&K=1/(1-)᳛)3ᦪ=LxKxtc/tm(2)gḄg§¨=>3ᦪ@Ḅ•©ª⌕tu&bgḄ80%ªg(S)&¯◀"ᛛOªg(W),ᓽ!5³3ᦪ@஺3ᦪ@=S/W(3)ᛛᓄḄᛛᓄ¨µ¶3ᦪ@Ḅ·©ª⌕tu஺¸Ḅᛛᓄ(P)◀"ᑖº»5Ḅᦪ(X)2ᛛOªg(W),ᓽ!5³3ᦪ@஺3ᦪ@=P/(XxW)

646-1-2⍝½¾F3+,Ḅ¿r⍝½¾À{᝞Á6Â&ᒹÄ:•᪗Æ⍝+,Çstandard,ᡈÎÏHeÒringboneÖ•H⍝+,ÇH-bridge,ᡈᑖ×branchingÖ•Ù⍝+,Çradial,ᡈÛstarÖH2Ü⍝+,'(Ýᯠ⊝&ßᓽàáH⍝ᑮᡠᨵḄ3âᨵãäḄåæç2⍝&ᡠ"ᔜ3âᨵãäḄᐙ1ᩩO஺êÎÏ⍝+,&ëᯠ¨Ýᯠ⊝&ᓾíÝᯠ⊝+,!"ᙠãäḄᐹᑁïðñF3&⌼ᡂᨬiḄ⍝ó2ᨬôḄᐹõöᡂr஺◀÷øᵨÝᯠ⊝Ḅ⍝+,G᜜&⊝Ḅ⍝+,§!ᵨúöᦋü⍝ýþoÿᡈᙠᔜ⍝⁚᦮⊝Ḅ஺ᑖ᪆Ḅ⍝⊝ᑖ᪆!"ᓄ$ᡂ⍝⊝஺6-1-3&'⍝()*+,&'⍝()-⌕+,/ᛛ()ᱯ2ᛛḄᾙ4஺&'⍝Ḅ56789:;<☠ᙢ?ᛛῃ/ABᡂCD&'⍝EFᛛᐸHIᑖḄJ☢LMNO᝞QR9:ᨵᦔThestandard(herringbone)runnersystemThe"H"(branching)runnersystemTheradial(star)runnersystem(PoorDesign)(BetterDesign)

65V6-1WXḄ⍝*YZV62[\Ḅ&'⍝56]஺Eᐹᨵ┦aḄᨵb/ᛛᧇḄ"ᡠefg&'⍝᪷I56ᡂijnḄᙊa஺ᐸHḄ56]l᝞mᑡoDeo=ᓽ+1.5(mm)Ds=Dn+1.0(mm)ar10~2°tan(a)=(Deo-D)/2LV6-2&'⍝᪷IḄᙊaᦋᗐᰚvḄ"6-1-4⍝J☢*56wxḄ⍝J☢᝞V6-3,ᒹzo•ᙊC⍝•|C⍝•ᦋ}|C⍝(ᙊC|C*ᔠ)•iᙊC⍝•;C⍝w[\ᵨ⍝J☢56஺ᨬᜧḄ⊤☢FᙊC⍝ᨬᐹᨵᨬḄᜫᯠᓾ78ᙠ¡¢£¤rᐹrᡂXw¥¦᧊¨ᔠDḄiᙊ78©ª஺«©ᙢ|C⍝¬ᙠrᐸᦔ9®¯|C⍝weᵨ/¡°±¡᝞²ᵨᙊC⍝D9³´µᑭῃ¨ᐹ9ᙠᑖ·⌼ᡂᙊC⍝¡¹"*ºḄ»¼஺

66(tobeavoidedFull-RoundTrapezoidalModifiedHalf-RoundRectangularRunnerRunnerTrapezoidalRunnerRunnerRunnerV6-3wᵨḄ⍝J☢C½©/E¾C½Ḅ⍝¿ᵨÀ±"Áᢣ᪗ḄÄÅj(hydraulicdiameter)£¤F¥஺ÄÅjៜᜧ"5ÁៜÇ஺ÄÅj,ȱoᐸÉD-ÄÅjh4=J☢☢P=ᕜV6-3F¥ᔜ⍝C½*ËᦔÄÅjÌÍᦪϯC-mold*C½°(shapefactor)Ḅ᎔ᦪ஺Crossta..SectionB)ÑDhD0.952300.9116D0.8B62DIHICross■ISection0IDh0.8771D0.8642D0.8356D0.7090D

67V6-3ᔜ⍝C½ḄËᦔÄÅj6-1-5⍝()*+,⍝ḄÅj×ØÙ"Á஺"ÁៜᜧḄ⍝ᐙÛ×⌼ᡂៜᜧḄ஺ᜧ⍝ÅjÇ"ÁÜ×ὑᵨ¥ÞḄ᪛ᾦᩞᧇ◤⌕LḄãᓾDºR9⚔Bᛛ஺56⍝Åjᨬå᪷æçèᦪæᡈmᑡ;é꣤ᯠëeᵨᑖ᪆ì⍝Åjᨬᓄᰚví〈஺ᨬåïðḄ⍝Åj±oòW,/2XL,/4D=---------------3.7ᐸÉ,D=⍝Åj(mm)÷W=ᛛù(g);üý⍝(mm)஺þÿ6-46-5ᡠᦪᵨᩭ⍝᝞3(X)"#$ḄABSᛛ*ᐸ,-.3mm,⍝2-.200mm,ᑣ⍝6789:;<1.᪷6-4,ᙠ300"#$ABCD3mm,6DAEFᜐHᚖ6DJKLEM5.8mmᜐᓽ.Pὃ67D42.Sᵨ6-5,ᙠ⍝2-200mmᜐHBCDJTDUᑮEFWHᚖ6DJKLEM1.29,ᓽ.2-YᦪfoL3.]5.8mm^_1.29,`UA⍝67.7.5mm஺

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124MeltStrongerWeakU8-24ᦋá⍝âNPãqRḄ3ᔠ=᦮ᡂoᩩᎷ᝞ᛛᙠ3ᔠᜐᨵẚäḄåᔣ.[PᙠᛛᧇçèḄPᑁ.〉Ryzᰚ{Rஹªᐹ{Rஹ§¨©Rஹᡈ§¨|G஺ᰚ{RëF⌼ᡂᰚ78wìᙠ•í஺ᯠ'ᰚ{Rëzï[⌼ᡂ᪛ᾦäò.ó78()ôḄì☢஺§¨|GëF'78õöᰚᙠᰚᔠ¹ᔠ஺X÷øᜓᛛᧇyzᰚឋᨵÒYÕX3ᔠ.ᡠPᙠᛛû[ᑁ.[Pὃ⇋ᦋᵨᢣᦪ(Ml)Ḅᛛᧇ஺CMOLDC-MOLD1974ᜧProf.K.K.Wang()CornellInjeclionMoldingProgram(CIMP)!ᑜ#ᨬ%&ᵫProf.K.K.Wang()Ḅ*Dr.V.W.Wang(ᦻ,)-.#/1986ᡂ1AdvancedCAETechnologyInc.├3C-MOLD#1988ᡂ1C-MOLDPolymerLaboratory41ᛛᧇᩞᧇឋ7Ḅ89஺AdvancedCAETechnologyInc.2(X)0:;<ḄMoldflowCorp./=#/2001>.?@C-MOLD᦮ᔠᑮMoldflowPlasticsInsight3.0(MPI3.0)»DEFSynergyoC-MOLDḄG⌕IJᒹLM7Nprocesssolutionpackages,2Nproductivitysolutionpackages,2Nperformancesolutionpackageso

125C-MOLDProcessSolutionPackagesᑴᫀMoldingProcessC-MOLDModulesInjectionMoldingProcessEstimator,Modeler,Visualizer,Filling,Post-FillingInjection/CompressionProcessEstimator,ModelerVisualizesFilling,Post-Filling,MoldingInjection/CompressionMoldingGas-AssistedInjectionProcessEstimator,Modeler,VisualizesFilling,Post-Filling,MoldingGas-AssistedInjectionMoldingCo-InjectionMoldingProcessEstimator,Modeler,VisualizesFilling,Post-Filling,Co-InjectionMoldingReactiveInjectionMoldingProcessEstimator,Modeler,Visualizer,ReactiveMoldingBlowmoldingProcessEstimator,Modeler,Visualizer,BlowMoldingThermoformingProcessEstimator,Modeler,Visualizer,ThermoformingC-MOLDProductivitySolutionPackagesᫀMoldingProcessC-MOLDModulesInjectionMoldingProcessEstimator,Modeler.Visualizer,Filling,Post-Filling,CoolingInjection/CompressionProcessEstimator,Modeler,Visualizer,Filling,Post-Filling,MoldingInjection/CompressionMolding,CoolingC-MOLDPerformanceSolutionPackagesឋᫀMoldingProcessC-MOLDModulesInjectionMoldingProcessEstimator,Modeler,VisualizesFilling,Post-Filling,Cooling,FiberOrientation,ResidualStress,Shrinkage&WarpageInjection/CompressionProcessEstimator,Modeler,VisualizesFilling,Post-Filling,MoldingInjection/CompressionMolding,Cooling,FiberOrientation,ResidualStress,Shrinkage&WarpageC-MOLDProcessSolution᦮ᔠᙽPQRS(ᐹU!ḄVẠ#QRXYᒹL:,■]^_/a⊝cd/efgᔠhij/efUjklij᜛c⍝noᨬpᓄ,Ur᣸tuijXU!vcᘤ▲cᘤX_yz{ᨬ|ᓄ/ef◤~┝{

126XᩚhᨬpᓄC-MOLDProductivitySolution᦮ᔠProcessSolutionXY(ᓾ#QRM/ᓾS(ᐹḄᦔ஺,ᦋᦪPᨬpḄᓾᩩ஺C-MOLDPerformanceSolution᡽ᐙProductivitySolutionḄXY,QRM,ᔣឋ(fiberorientation)஺#¢£¤{(Frozen-instresses)஺/⚜8_yᡂ¦JḄᨬ§¦¨஺/©ᩞᧇ⌱«ஹ4U!ஹᐹU!(ᑴ¯ᩩḄᨬpᓄ஺/efᡂ¦JnoḄ〉±ឋ(²᪀Ḅ´ᜓឋ஺C-MOLDḄᔜᙽḄXY·⌕¸¹᝞»¼MProcessEstimator¤ᵨᨬ%⌱ᵨᩞᧇ(᡻©¿ÀḄᩩÁÂ஺,ÃPÄᦪᓟÆÇᛛឋᩞᧇஹ¼ÆÇ£ឋᩞᧇஹÈÉÊᵨḄᓾË(ᐹᩞᧇ(ᦪÌÆ_yᡂ¦ÍΩ⌱«஺.⚜fᱯr᪛ᾦᩞᧇᙠ⌱rḄÔᐭÖ»Ḅcd×஺.᪷ÙÀ⚗²PÛÜrᡠ⌱rÔᐭÖÃYḄᨬpSᔠ.᪷ÙÀ⚗²PÞÁ⚜8-ßC-MOLDàḄᨬpᑴ¯ᩩ஺.ᡠ◤ÔᐭᦪÙᒹLScd×ஹáâ(ᢗ☢å஺•ÃPçèÜr¤éêᵨëì᪛ᾦᩞᧇ•#¤éêᵨëìᑴ¯ᩩ#Sᡂ¦◤⌕íîNkl#◤⌕íᜧḄᡂ¦Í#ᡂ¦Ḅz{ஹ┝{ஹᜧïḄᕜñòó(ᜧïḄᑴ⌼ᡂõ஺C-MOLDModeler.QRö÷øùḄúᐹ஺.ûdI*øùḄᨵ▲ᐗþÿ(finiteelementmeshes).ᐭCADḄ(Ex.Pro/E,UG)஺.ᐭFEAḄ(Ex.ANSYSPerp7,PATRANNeutral)(,C-MOLDVisualizer.ᵨOpenGLC-MOLDᑖ᪆Ḅ஺.!ᢝcolorcontours>colorshadesplotsNhighlighi$%&'()஺C-MOLDFilling*ᛛᧇ-.-⍝ஹ1I2ᑮ4Ḅ-567஺.89:;<=>ஹ1?@ஹᰚᔠCஹDEஹ┝G஺

127.ᐜ᧊Ḅ⚪R᝞ஹஹᒹ஺.ᐙXḄ¡k¢ḄpPᑖrR£¤¥¦Ḅ§`¨Rᐹᑨ«¬ᔲ◤⌕®ᵨ°ᓾ²³஺C-MOLDCooling´µ¶·¸¹ᑴ⌼ᡂ»¼½¾¿ᨵᨬᜧÂÃḄÄÅ஺.ᐹ°ᓾḄ᦮ÆÇÈḄ¤É஺.ÊË◤ÌḄᐵÎÏÐᨬÑᓄ°ᓾÒḄᑴᩩ¾ஹᐹÔÕ¼½¾ÔÕ஺.ÖצØÙ°ᓾᩩ¾ᦔḄÛܼYÜḄpPRÝÞ◀àᙳ⊝°ᓾ⌼ᡂḄãä⚪஺C-MOLDShrinkage&WarpageFᔠᐸæᙽèéêḄᡂëì¼íî஺.´µïðñᡂÄḄᨬò⌕óôR᝞à¡õḄᦈ÷ஹàᙳᒴ°ᓾ஺STLExpert.Åùஹrefine.MúSTLûüýo⊤☢Ḅᐹ஺.IGESᦻ⊤☢ᦻᣚᡂSTL஺MeshExpress.᪀midplanemeshᨬᓄmidplanemeshḄᐹ஺DesignOptimization.optimizingthelocationofgates.sizingrunners.determiningappropriateprocessconditions.calculatethepartvolumeandrunnervolume->Injectionentrance->DesignOptimizationtabC-moldHotkeys.Hotkeys:RightbuttonCtrl+LeftbuttonRotate-XYCtrl+MiddlebuttonCenterCtrl+RightbuttonPanAlt+LeftbuttonZoomAlt+MiddlebuttonRotate-ZAlt+RightbuttonExpand/Shrink.Toolbar

128Whilemodelinggeometrywithgrillsofwhichsizeismuchsmallerthanmeshsize,thetotalgrillareashouldbemodeledastriangularelementswithequivalentthicknessandshapefactor.Theshapefactorforatriangularelementisdefinedastheratioofactualcontactsurfacetotheequivalentflatsurface.Forthesameequivalentthickness,largershapefactormeansagivenvolumehasmorecontactsurfaceandmorecoolingeffectfromthewallaswellasHowresistancefromthegeometricirregularity.Aboundaryconditionisanentitythatisappliedtoanodeoranelementinorderto"bind”processconditions,physicalconstraints,etc.,tothenodeortheelement.Itservesasalinkbetweenasetofpropertiesandsameshentity.Alistofpossibleboundaryconditionsare:(Mesh->CreateBoundaryConditions).Injectionentrance.Coolantentrance.Coolantexit.Partingplane.Innerfeature(suchasholes,regionsofdifferentthickness,etc.,).potentialgatenode.prohibitedgatenode.nodalforce.nodalmoment.nodaldisplacement.nodalrotationᛛᧇDHᡂJḄᑴLᐙN▤PQQ>STᰚᔠCஹᑖUVᔣឋ•1Zᰚ[\]ḄEG^_`5ᰚ[-5Ḅa⌕Gcdᛛᧇeᙠ4ᑁhᔣiGᨬkḄl7-5஺.ᛛᧇḄmneST-5ឋ஺ᛛᧇmnopnqrᑗ᳛ḄSTuᜧdwxpnyzஹ{|}᳛Zᛛ>n~eSTwxḄᛛᧇmndlḄ-5iG஺.ᐹdᰚ[Ḅ-567:-5ឋZ{|GḄd-567ᑖᡂ7-5a)(flowconlrol)Z{|a)(healtransfercontrol),y}ᐙN-5a)Qு-567:ᐙNḄᜧk஺z}ᐙN{|a)Q,-567:ᾙ>dᾙ>ᜐ᧕ᐙN஺0]ᰚ[-5Ḅ⚜ᐹᨵyḄឋdḄḄᒹ¡ᰚ[-5\]ஹ

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130▬£ADH¤ᡂJᩩ¦§;ᛛ¨©oᡂJᩩḄSTª«஺¬A-1ḄᡂJ®¯d°z±²pnd³´µyEGᩭ·ᰚ[¸〈ᑮ4ºᎷ᝞±²pn½yd⌼ᡂᛛᧇ{¿À஺ÁQ8☢dᎷ᝞DE½z⌼ᡂÃDºDE½yᑣeÅÆÇÈ஺TemperatureA-1ᡂJ®I2'(EGÉpnḄSTᙠ§;ᡂJᩩ¦]dÊËᐜ;DH¤ḄឋÍÎdᐹ_ᔲ§ÐÑᱯ;ḄDH¤Óᵨ஺Ô§;DH¤ḄÕÖ×Ø(1)§;ᰚ[pn஺(2)§;ᐹpn஺(3)§;ᐙNÙÚE?@஺(4)§;ÛᩚÙ}஺(5)§;ÝE஺(6)§;DHEG7¤ᘤḄᨬᜧDHEG஺(7)D;ÚE70MPa஺(8)§;DH}n7¤ᘤḄᨬᜧDH}n஺(9)§;ÚEßà஺(10)§;áâḄãᓾßà஺(11)§;åßà஺(12)⌲çèéDHcê6QëᑡḄÃDíî஺(13)ᑗᣚᡂð5ñ²஺

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132®¯ឋ±ᰚᐹ⚔³ᩞᧇ(aC/F)(࠷/°F)(࠷/T)CC/T)¬MFR«´«´g/10µ₹ᨬ·ᨬᜧᨬ·ᨬᜧminkgcABS3510220200/392230/446280/53625/7750/12280/17688/190PA12955275230/446255/491300/57230/8680/176110/230135/275PA61105275230/446255/491300/57270/15885/185110/230133/271PA661005275260/500280/536320/60870/15880/176110/230158/316PBT352.16250220/428250/482280/53615/6060/14080/176125/257PC201.2300260/500305/581340/64470/15895/203120/248127/261PC/ABS125240230/446265/509300/57250/12275/167100/212117/243PC/PBT465275250/482265/509280/53640/10460/14085/185125/257PE-HD152.16190180/356220/428280/53620/6840/10495/203100/212PE-LD102.16190180/356220/428280/53620/6840/10470/15880/176PEI155.00340340/644400/752440/82470/158140/284175/347191/376PET275290265/509270/518290/55480/176100/212120/248150/302PETG235260220/428255/491290/55410/5015/6030/8659/137PMMA103.8230240/464250/482280/53635/9060/14080/17685/185POM202.16190180/356225/437235/45550/12270/158105/221118/244PP202.16230200/392230/446280/53620/6850/12280/17693/199PPE/PPO4010265240/464280/536320/60860/14080/176110/230128/262PS155200180/356230/446280/53620/6850/12270/15880/176PVC5010200160/320190/374220/42820/6840/10470/15875/167SAN3()10220200/392230/446270/51840/10460/14080/17685/185¸¹2.BCᐹᵨᛛᧇ[ᰚºᐹ»ὃ᪛ᾦᖪḄ½ᧇᡈ»ὃ⊤A-1஺ᵨYª«஺᝞¾A-2ᡠÀ³ᡂÂÃÄ⊤☢Æᙳ_Çᓾᑺ!,HIÇᓾᑺBCᙠ~10-20࠷(1836°F)஺Ꮇ᝞³ᡂÂÃḄ4050c(7280°F)ᡈHὃ⇋ᙠᐹ┝Î[Ï7Ð/Î⁚ḕÓÔ>ᢝᑴaḄÖCឋ஺

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139INJECTIONPRESSURE"A-6#ᩚ%30mm&(᪛ᾦ/+,)./11.1஺Ꮇ᝞ᛛ23Ḅ4ឋ67⌕9:;ᵨ:=>?@ḄAᩭC஺Dᛛ7EFGHḄIJ9:CKLMNᡈᛛMNḄ஺P᝞"A-7QR9S:T,UVWXᛛḄ7EYZUᨬḄ஺\]19.ᨬ^ᓄᒕabᓾᒕabᓾᑮᛛ⊤☢ḄᨬdefᑮgᩞᧇḄjklef(heatdeflectiontemperature)"#஺mef9:ᔣᩞᧇopᖪrs஺

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