精益六西格玛咨询报告(LYM Analysis tollgate review)课件.ppt

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1、AnalyzeTollgateReviewMaterialProjectName:SmallLotpriceImprovementReviewDate:Jun2009CONFIDENTIALDRAFTImproveLeanSixSigmaDMAICImprovementProcessRoadMapProcessConstraintIDandTaktTimeAnalysisCauseandEffectAnalysisFMEAHypothesisTests/Conf.IntervalsSimpleand

2、MultipleRegressionANOVAComponentsofVariationConqueringProductandProcessComplexityQueuingTheoryIdentifyPotentialRootCausesReduceListofPotentialRootCausesConfirmRootCausetoOutputRelationshipEstimateImpactofRootCausesonKeyOutputsPrioritizeRootCausesComplet

3、eAnalyzeGateToolsActivitiesControlMeasureDefineAnalyzeKaizen,5S,NVAAnalysis,GenericPullSystems,FourStepRapidSetupMethodIdentifyandImplementQuickImprovementswithKaizenAnalyzePhaseDeliverablesValidatedProjectCharterBaselineProcessCapabilityConfidenceInte

4、rvalsHypothesisTestingNewProcessPlan&MetricsContinuousYDiscreteXContinuousYContinuousXDesignofExperiments(Screening)ANOVAFullyNestedANOVA(Multi-Vari)ScatterChartRegressionMatrixPlot“SubjectiveAnalysis”UsedinAccelerator“ObjectiveAnalysis”UsedPostAccelera

5、tor(Usetoolsasrequired)Brainstorming,etcCause&EffectDiagram(Fishbone)Cause&EffectMatrixFailureModeandEffectAnalysisParetoIdeaGenerationNarrowingFocusCriticalFew‘X’sValueStreamMapping(Leanfocus)CharterSummaryProblem:PricingforSmalllotwerelackofcontrolled

6、and53%ofdeliveryin2008inSuzhouweresmalllotbutGMwas5%digitspointslowerthanaverage,1/3ofsmalllotdeliverywerenegativeGMScope:CommercializedorderofSEMmaterialsellingdirectlytocustomerinAsia.Goals:TorefineandimprovesmalllotpricingprocesstoincreaseGrossMargin

7、ofsmalllotproductby5%points.Problem/GoalStatementTollgateReviewScheduleBusinessImpactCoreTeam/StakeholdersTollgateScheduledRevisedCompleteDefine:03/27/09-03/31/09Measure:04/17/0905/11/0905/25/09Analyze:05/15/0906/02/09XX/XX/XXImprove:06/12/0907/10/09XX/

8、XX/XXControl:06/30/09XX/XX/09Xx/XX/XXPhilippeXimenaBusinessChampionAlanKuekProjectSponsorMinweiFeng/TohKS/DavidCaiProcessOwnerYaomingLeeBlackBeltHaniNoshiMasterBlackBeltCoreTeamFunc.%StakeholderMinweiFengSales10SalesManagerYingLi